Shinko QMC1-MT Manuale utente

Communication Expansion Module

QMC1-MT

INSTRUCTION MANUAL

iii

Preface

Thank you for purchasing our communication expansion module [QMC1-MT] (hereinafter referred to as

this instrument or QMC1-MT).

This instruction manual (hereinafter referred to as this manual) describes the mounting method, functions,

operation method, and handling of this instrument.

Please read this manual carefully and fully understand it before using it.

Also, be sure to give this manual to users of this instrument to prevent accidents due to mishandling.

Notes

•This instrument should be used in accordance with the specifications described in the manual.

If it is not used according to the specifications, it may malfunction or cause a fire.

•Be sure to follow the warnings, cautions and notices. If they are not observed, serious injury or

malfunction may occur.

•The contents of this instruction manual are subject to change without notice.

•Care has been taken to ensure that the contents of this instruction manual are correct, but if there are

any doubts, mistakes or questions, please inform our sales department.

•This instrument is designed to be installed on a DIN rail within a control panel. If it is not, measures must

be taken to ensure that the operator does not touch power terminals or other high voltage sections.

•Any unauthorized transfer or copying of this document, in part or in whole, is prohibited.

•Shinko Technos Co., Ltd. is not liable for any damage or secondary damage(s) incurred as a result of

using this product, including any indirect damage.

SAFETY PRECAUTIONS

(Be sure to read these precautions before using our products.)

The safety precautions are classified into categories: “Warning” and “Caution”.

Depending on circumstances, procedures indicated by Caution may result in serious consequences, so

be sure to follow the directions for usage.

Warning

Procedures which may lead to dangerous conditions and cause death or

serious injury, if not carried out properly.

Caution

Procedures which may lead to dangerous conditions and cause superficial to

medium injury or physical damage or may degrade or damage the product, if

not carried out properly.

Warning

•To prevent an electrical shock or fire, only Shinko or qualified service personnel may handle the inner

assembly.

•To prevent an electrical shock, fire, or damage to instrument, parts replacement may only be

undertaken by Shinko or qualified service personnel.

Safety Precautions

•To ensure safe and correct use, thoroughly read and understand this manual before using this

instrument.

•This instrument is intended to be used for industrial machinery, machine tools and measuring

equipment. Verify correct usage after purpose-of-use consultation with our agency or main office.

(Never use this instrument for medical purposes with which human lives are involved.)

•External protection devices such as protective equipment against excessive temperature rise, etc.

must be installed, as malfunction of this product could result in serious damage to the system or injury

to personnel. Proper periodic maintenance is also required.

•This instrument must be used under the conditions and environment described in this manual.

Shinko Technos Co., Ltd. does not accept liability for any injury, loss of life or damage occurring due

to the instrument being used under conditions not otherwise stated in this manual.

Warning on Model Label

Caution

Failure to handle this instrument properly may result in minor or moderate injury or property damage

due to fire, malfunction, malfunction, or electric shock. Please read this manual before using the product

to ensure that you fully understand the product.

Caution with Respect to Export Trade Control Ordinance

To avoid this instrument from being used as a component in, or as being utilized in the manufacture of

weapons of mass destruction (i.e. military applications, military equipment, etc.), please investigate the

end users and the final use of this instrument.

In the case of resale, ensure that this instrument is not illegally exported.

Precautions for Use

1. Installation Precautions

Caution

This instrument is intended to be used under the following environmental conditions (EN61010-1):

•Pollution degree 2

Ensure the mounting location corresponds to the following conditions:

•A minimum of dust, and an absence of corrosive gases

•No flammable, explosive gases

•No mechanical vibrations or shocks

•No exposure to direct sunlight, an ambient temperature of -10 to 50°C (14°F to 122°F) that does not

change rapidly, and no icing

•An ambient non-condensing humidity of 35 to 85 %RH

•No large capacity electromagnetic switches or cables through which large current is flowing

•No water, oil or chemicals or the vapors of these substances can come into direct contact with the unit.

•When installing this unit within a control panel, please note that ambient temperature of this unit – not

the ambient temperature of the control panel – must not exceed 50°C (122°F).

Otherwise the life of electronic components (especially electrolytic capacitor) may be shortened.

*Avoid setting this instrument directly on or near flammable material even though the case of this

instrument is made of flame-resistant resin.

2. Wiring Precautions

Caution

•Do not connect QTC1-2P (with power supply / communication option) (hereinafter referred to as

QTC1-2P) or QTC1-4P (with power supply / communication option) (hereinafter referred to as

QTC1-4P) in the same unit.

•When wiring, do not drop wire scraps into the ventilation window of this instrument.

It may cause fire or malfunction.

•When wiring, use a crimping pliers and a solderless terminal with an insulation sleeve in which an M3

screw fits.

•Tighten the terminal screw using the specified torque.

If excessive force is applied to the screw when tightening, the screw or case may be damaged.

•Do not pull or bend the lead wire with the terminal as the base point during or after wiring work.

It may cause malfunction.

•This instrument does not have a built-in power switch, circuit breaker and fuse.

It is necessary to install a power switch, circuit breaker and fuse near the instrument.

(Recommended fuse: Time-lag fuse, rated voltage 250 V AC, rated current 3 A)

•When wiring the power supply (24 VDC), do not confuse the polarities.

•Use a large wire (1.25 to 2.0 mm2) for the FG terminal.

3. Operation and Maintenance Precautions

Caution

•Do not touch live terminals. This may cause electrical shock or problems in operation.

•Turn the power supply to the instrument OFF when retightening the terminal or cleaning.

Working on or touching the terminal with the power switched ON may result in severe injury or death

due to electrical shock.

•Use a soft, dry cloth when cleaning the instrument.

(Alcohol based substances may tarnish or deface the unit.)

•As the display section is vulnerable, be careful not to put pressure on, scratch or strike it with a hard

object.

4. Compliance with Safety Standards

Caution

•Always install the recommended fuse described in this manual externally.

•Use of equipment in a manner not specified by the manufacturer may impair the protection provided

by the equipment.

•Use a device with reinforced insulation or double insulation for the external circuit connected to this

product.

•When using this product as a UL certified product, use a power supply conforming to Class 2 or LIM

for the external circuit connected to the product.

The following abbreviations are used in the text, figures, and tables of this manual.

Symbol

Term

Process variable (PV)

Desired value (SV)

Output manipulated variable (MV)

Auto-tuning (AT)

Current transformer (CT) [for heater burnout alarm (option)]

About description of reference page

In the case of "Refer to page 2-2.", it is described as (P. 2-2).

vi 
 
Contents 
1Overview .........................................................................................1-1
1 Overview of QMC1-MT.................................................................................................1-1
2 Description of Module...................................................................................................1-2
3 System Configuration ...................................................................................................1-3
3.1 Ethernet Communication with Host Computer [Console Selection (MODBUS/TCP)]................1-3
3.2 Ethernet Communication with PLC [Console Selection (SLMP ASCII or SLMP BINARY)] .......1-4
4 Exchange of Parameters ..............................................................................................1-5
2Model ..............................................................................................2-1
1 Model............................................................................................................................2-1
2 How to Read the Model Label ......................................................................................2-1
3Name and Functions .......................................................................3-1
4Procedure Before Starting Operation..............................................4-1
5Setting of QMC1-MT IP Address.....................................................5-1
6Setting of Specification....................................................................6-1
1 Preparation...................................................................................................................6-1
1.1 Preparation of USB Communication Cable and Console Software............................................6-1
1.2 Connecting to Host Computer.....................................................................................................6-1
2 Specification Setting .....................................................................................................6-4
2.1 USB Limited Item Setting ............................................................................................................6-6
2.2 Setting Event Input / Output Items ..............................................................................................6-9
2.3 Selecting Setting Value Reload Request ..................................................................................6-10 
2.4 Reading Monitor Values ............................................................................................................6-11 
7Mounting .........................................................................................7-1
1 Selection of Location....................................................................................................7-2
2 External Dimensions (Unit: mm)...................................................................................7-2
3 Mounting.......................................................................................................................7-3
8Wiring..............................................................................................8-1
1 Recommended Terminal..............................................................................................8-1
2 Pin Assignment and Terminal Arrangement ..................................................................8-2
2.1 Pin Assignment of Ethernet Communication Connector.............................................................8-2
2.2 Power supply terminal and FG terminal arrangement ................................................................8-2
3 Wiring ...........................................................................................................................8-3
3.1 Wiring for power supply and FG..................................................................................................8-3
4 Connect to Ethernet......................................................................................................8-5
4.1 Example 1 of Connection to Ethernet .........................................................................................8-5
4.2 Example 2 of Connection to Ethernet .........................................................................................8-6
9MODBUS/TCP Protocol ..................................................................9-1

vii 
 
1 Communication Procedure...........................................................................................9-1
2 Port Number .................................................................................................................9-2
3 Message Format...........................................................................................................9-2
4 Message Example ........................................................................................................9-4
Communication Command List .....................................................10-1
1 List of QMC1-MT Communication Commands (For Console Software) .....................10-1
2 List of QMC1-MT Communication Commands (For Communication Program) ..........10-3
3 List of Communication Commands for Modules Connected to QMC1-MT .................10-9
4 Data..........................................................................................................................10-88 
4.1 Notes About Write/Read Command ........................................................................................10-88 
4.2 Write Command.......................................................................................................................10-88 
4.3 Read Command ......................................................................................................................10-88 
5 Negative Acknowledgement .....................................................................................10-89 
5.1 Error Code 2 (02H)..................................................................................................................10-89 
5.2 Error Code 3(03H)...................................................................................................................10-89 
5.3 Error Code 17(11H) .................................................................................................................10-89 
6 Notes on Programming Monitoring Software............................................................10-89 
6.1 How to Speed up the Scan Time.............................................................................................10-89 
6.2 How to Read PID Parameters after AT or Start-up AT Finishes .............................................10-89 
6.3 Notes on Batch Transmission of All Setting Values ................................................................10-89 
7 Initialization Items by Changing Settings ..................................................................10-90 
Operation ......................................................................................11-1
1 Control Permission .....................................................................................................11-1
2 Set PID Constants (Execute AT).................................................................................11-3
3 Set Alarm....................................................................................................................11-5
Communication with PLC Using SIF Function ..............................12-1
1 Procedure Before Starting Operation .........................................................................12-2
2 Setting of QMC1-MT IP Address ................................................................................12-3
3 Setting Specification of QMC1-MT .............................................................................12-4
3.1 Preparation of USB Communication Cable and Console Software..........................................12-4
3.2 Connecting to Host Computer...................................................................................................12-4
3.3 Specification Settings for QMC1-MT.........................................................................................12-7
4 Mounting of QMC1-MT .............................................................................................12-28 
5 Wiring of QMC1-MT..................................................................................................12-31 
5.1 Wiring for Power Supply..........................................................................................................12-31 
6 Communication with Mitsubishi Electric Corporation PLC ........................................12-33 
6.1 Communication parameter setting ..........................................................................................12-33 
6.2 Connect to Ethernet ................................................................................................................12-37 
6.3 Communication Procedure......................................................................................................12-38 
6.4 Handshake between QMC1-MT and PLC ..............................................................................12-39 
6.5 PLC communication data map ................................................................................................12-41 
6.6 Exchange of data between QMC1-MT and PLC ....................................................................12-50 
6.7 Data Settings...........................................................................................................................12-51 

viii

13 Specifications ................................................................................13-1

13.1 Standard Specifications..............................................................................................13-1

14 Troubleshooting ............................................................................14-1

14.1 Operation indicator .....................................................................................................14-1

14.2 Communication...........................................................................................................14-2

14.3 Status Flag .................................................................................................................14-2

1-1

1 Overview

1.1 Overview of QMC1-MT

This instrument is a communication expansion module that connects to the control module (QTC1-) for

Ethernet communication.

A maximum of 16 control modules QTC1-20 (no power supply / communication option) (hereinafter

referred to as QTC1-20) or QTC1-40 (no power supply / communication option) (hereinafter referred to

as QTC1-40) can be connected via BUS, and a maximum of 64 points can be controlled.

Connection example of QMC1-MT and QTC1-40

(Fig. 1.1-1)

Ethernet

Host computer or

PLC

Maximum of 16 modules

Control module QTC1-40

(no power supply / communication

option)

Communication expansion module

QMC1-MT

1-2

1.2 Description of Module

(Fig. 1.2-1)

This instrument is the communication expansion module for

communication translation and data management.

Connects to control module (QTC1-) for Ethernet communication

(MODBUS/TCP or SIF function).

MODBUS/TCP

Physical layer: 10BASE-T/100BASE-TX automatic recognition

User layer: MODBUS/TCP Number of connections: 1

SIF function

The SIF function (Smart InterFace, programless communication

function) enables programless connection to the PLC.

User layer:TCP/IP

Mitsubishi Electric Corporation PLC MELSEC

Communication Protocol

Frame: QnA compatible 3E frame (SLMP 3E frame)

Code: Binary or ASCII

Connectable PLC: 1 unit

Indice

Altri manuali Shinko Unità di controllo

Shinko

Shinko NCL-13A Manuale utente

Shinko

Shinko QMC1 Manuale utente

Manuali Unità di controllo popolari di altre marche

Festo

Festo Compact Performance CP-FB6-E Manuale elenco delle parti

Elo TouchSystems

Elo TouchSystems DMS-SA19P-EXTME Manuale utente

JS Automation

JS Automation MPC3034A Manuale utente

JAUDT

JAUDT SW GII 6406 Series Guida rapida

Spektrum

Spektrum Air Module System Manuale utente

BOC Edwards

BOC Edwards Q Series Manuale utente

KHADAS

KHADAS BT Magic Manuale utente

Etherma

Etherma eNEXHO-IL Manuale utente

PMFoundations

PMFoundations Attenuverter Manuale utente

GEA

GEA VARIVENT Manuale utente

Walther Systemtechnik

Walther Systemtechnik VMS-05 Manuale utente

Altronix

Altronix LINQ8PD Istruzioni per il montaggio

Eaton

Eaton Powerware Series Manuale utente

WAGO

WAGO 750-407/040-000 Manuale utente

Sony

Sony CCU-590 Manuale utente

Graco

Graco 25D614 Manuale utente

Task Force Tips

Task Force Tips YE-RF-900 Manuale di programmazione

Shini

Shini SPV-U Series Manuale utente