Sices REWIND Manuale utente

Filename: EAAM047401EN.docx

Rev. 01 Date: 17/01/2018

ID Document: EAAM0474

Product: REWIND 2

ii REWIND User’s Manual

Revision

Date

Pages

Comment

01/10/2014

First version of the manual, released for the version

01.07 of the controller.

17/01/2018

Update for the version 01.17 of the controller.

Update paragraph 1.1, 1.1.1, 3, 5.2.1, 9.1.1

Added paragraph 1.6, 1.7, 1.8

 
 
 
 REWIND User’s Manual       3
INDEX 
 
Introduction..............................................................................................................5 
1 General info..........................................................................................................5
2 Reference documents...........................................................................................6
3 Prerequisites.........................................................................................................6
4 Conventions..........................................................................................................6
5 Software Revisions...............................................................................................6 
6 Safety information.................................................................................................7 
7 Maintenance and cleaning....................................................................................7
8 Information concerning disposal...........................................................................7
Views of the device..................................................................................................8 
Technical Features..................................................................................................9 
Installation..............................................................................................................11 
1 Package content.................................................................................................11
2 Device Dimensions.............................................................................................11 
Connections...........................................................................................................12 
1 J1 Connector (Ref. 11) .......................................................................................14
1.1 Device supply...............................................................................................14
1.2 External Backup battery ...............................................................................14
1.3 0-5Vdc Analogue input.................................................................................15
2 J2 Connector (Ref. 13) .......................................................................................15
2.1 Relay Outputs...............................................................................................15
2.2 WAKE-UP Input............................................................................................16
2.3 Non-insulated RS485 interface.....................................................................16
3 J3 Connector (Ref. 12) .......................................................................................16
4RS232 Connector (Ref. 3)..................................................................................17 
5 USB Connector (Ref. 1)......................................................................................18
6 GSM (Ref.9) and GPS (Ref.6) Connectors.........................................................19
Indicators (Ref. to fig. 1)........................................................................................20 
Pushbuttons and DIPSWITCHES (ref. to fig. 1)...................................................22 
Boot procedure......................................................................................................22 
1 SIM Card ............................................................................................................22
1.1 How to insert the SIM card in the Rewind ....................................................24
1.2 How to extract the SIM card from the Rewind..............................................24
Parameters configuration .....................................................................................25 
1 REWIND Configuration modes...........................................................................25 
1.1 Parameters configuration via Board PRG ....................................................25
Refer to chapter 5.4 RS232 Serial Connector (Ref. 3) or to chapter 5.5 USB Connector 
(Ref. 1) to define the type of cable to use.....................................................................25
1.2 SMS Configuration.......................................................................................32
1.3 Web Configuration (only providing the first data transmission of the 
REWIND).................................................................................................................35
2 Use of the REWIND device as GSM Modem......................................................35

4 REWIND User’s Manual

10. Lithium Ion internal battery ..................................................................................36

11. External tank management...................................................................................36

12. Energy saving........................................................................................................38

12.1 Power Save..................................................................................................38

12.2 Sleep Mode..................................................................................................38

13. Auxiliary data management..................................................................................39

14. SMS Commands ....................................................................................................42

15. Troubleshooting ....................................................................................................45

REWIND User’s Manual 5

NOTES: Ensure to read this manual carefully before operating the device.

This manual describes the technical, functional and use characteristics of the device REWIND 2

(Remote Wireless Network Device).

Article Code:

E61121331xxyy -REWIND II VER.xx REV.yy

Options:

E62121331xxyy - REWIND II BATTERY OPTION VER.xx REV.yy

Accessories:

E61119091xxyy –FUEL LEVEL CONVERTER INPUT 0-500R OUTPUT 0-5Vdc

E090000000048 CROSS OVER CABLE RS232 DB9P F/F MT2 AT

E700000001028 - GSM+GPS ANTENNA MOD.FCPG SMA 3MT

The purpose of this device is to provide customers the possibility of monitoring the gensets operation

status through a database continuously updated by the devices via mobile GRPS phone line.

In addition, it allows localizing the machine via the GPS positioning system.

Moreover, you may configure the device for sending/receiving signal and control SMS and e-mails.

Furthermore, using a PSTN or GSM modem and the program SICES SUPERVISOR installed on a

PC, you can directly connect to REWIND and use it as a GSM modem. Simply install on REWIND a

SIM card enabled with the GSM DATA number.

Each device can be interfaced to all SICES controllers, as well as other manufacturers controllers

through a RS232 or RS485 serial port via Modbus RTU protocol.

The connection through serial line allows to acquire different statuses and operating measurements

of the genset. In addition, there are eight digital inputs for the acquisition of statuses and commands

and two relay outputs with dry contact.

REWIND communicates with the system either periodically or on event, so that all the existing

machinery database is updated.

This operation requires a SIM board enabled for data exchange, and a GSM/GPS antennas (even

integrated) with SMA male connector.

The device works in the same way with both 12 and 24Vdc as nominal voltage, in any case between

8 and 32 Vdc; as option, it can be supplied with a Lithium Ion internal rechargeable battery, which is

able to ensure its working, data transmission and localization for some hours in case of lack of the

main supply.

The device is able to automatically enter a Sleep Mode status in order to further decrease its

consumptions and increase its operating time.

Additionally, there is a dedicate input available for the connection of another external backup

rechargeable battery (max. 6Ah Lead battery). This battery works in case of lack of the REWIND

supply or when the supply decreases under the external backup battery.

A cladding system allows to keep this backup battery always ready to use.

The nominal voltage of the external backup battery must be equal to the supply nominal voltage.

6 REWIND User’s Manual

[1] SICES EAAM0470xxXA (REWIND parameters table).

[2] SICES EAAM0477xxZD (instructions for the configuration of Rewind via SMS).

[3] SICES EAAS0341xxIT (serial communication and SMS protocol).

[4] SICES EAAM00458xx (BoardPrg 3.xx Guide).

[5] SICES EAAP0457xxXA (USB driver installation guide).

The device can be configured and modified through the PC program SICES Board

Programmer 3 [4] hereinafter called “BoardPrg3”, supplied on CD together with the device or

downloadable for free from our websites Www.sices.eu and www.sicesbrasil.com.br/, after

registration.

BoardPrg3 can be used on all SICES devices; the connection to the PC can be direct through Serial

RS232 and USB Ports, or remote by modem, Serial RS485 Port or Ethernet. Refer to the related

manual. Refer to the related manual.

In addition, it allows to save the file of the configuration in order to reuse it for future uses on equal

devices.

In this document, there is no detailed description of all programming parameters: see [1]. The

document [1] is to be considered part of this manual.

Important: The REWIND device is designed to be used together with the SICES SIMONE

(SICES MONITOR NETWORK) system.

Alternatively, the device can be configured also to send SMS and remotely connect to the

Supervision (with no need of using the SIMONE software).

In order to visualize and/or configure the REWIND devices in the SIMONE database, you need to

have an account and a password given by SICES Srl.

Along the manual, a vertical bar at the right of the paragraphs shows the modifications with respect

to its previous version. In tables, modifications are showed with a grey background.

Throughout the manual there will be references to the software revisions of the controller. These

revisions will be indicated with the SICES code assigned to them, which is on the side of the

controller. The code format is the following: EB0250241XXYY, where “XX” is the main revision of

the software, while “YY” is the secondary revision. So, the code EB02502410107 refers to the

software revision “1.07” of the controller.

REWIND User’s Manual 7

Many accidents are caused by poor knowledge and the non-observance of safety regulations, which

must be observed when operating and/or servicing the machine.

To prevent accidents, before using or servicing the machine you should read, understand and

observe the precautions and warnings in this manual.

The following indications have been used to identify the safety messages in this manual:

WARNING! This indication is used in the safety messages for risks which, unless

avoided, can cause malfunction or damage to property or persons.

INFORMATION! INFORMATION!: This term implies the message provides

information useful for performing the current operation, or explanations or -

clarifications for procedures.

The maintenance of this device must be carried out by qualified personnel, in observance of the law

in force, in order to prevent from damages to persons or things.

The cleaning of the front panel can be carried out exclusively with a soft cloth. Do not use abrasing

products, detergents or solvents.

INFORMATION! On the disposal of old electrical and electronic equipment (applicable in

European countries that have adopted separate waste collection systems).

Products bearing the barred wheeled waste container symbol cannot be disposed of with

normal urban waste. Old electrical and electronic equipment should be recycled in a facility

authorized to process these items and dispose of the components. Contact your local authority

for information on where and how to deliver such products to the authorized site nearest you.

Proper recycling and disposal helps conserve resources and prevents detrimental effects for

health and the environment.

8 REWIND User’s Manual

Front view:

Upper view:

Lower view:

REWIND User’s Manual 9

VBATT Supply voltage

8...32VDC

Protection against polarity inversion with integrated self-resetting

fuse.

Resolution of the voltage measurement of 12 bit battery.

Max current consumption with

GPS,GSM activated

Max. 150mA @ 13.5 VDC

Max. 75mA @ 27.0 VDC

Digital inputs:

8 opto-insulated digital inputs with terminal in common, connectable

to both supply positive and negative;

The maximum voltage applicable between the common terminal and

the single input is ±32VDC. The maximum insulation voltage with

reference to GND is 250 Vrms or VDC.

When they are open, the voltage on input terminals is equal to the

voltage common terminal.

Activation/Deactivation threshold 1,2VDC

Typical current with closed contact:

5mA @ VBATT= 13.5VDC

10mA @ VBATT= 27.0VDC

Relay Outputs

Two relay outputs with dry contacts NO, max. 500mA @30VDC.

The maximum voltage applicable with reference to GND is 30 VDC.

Higher voltages or currents need an external relay with proper

characteristics.

Each relay output is reconfigurable by parameter.

Analogue input

One analogue input with range 0..5V

Input impedance: 330kohm

Resolution: 12 bit.

The input offers the possibility of differential measurement to

compensate measurement negative differences with respect to GND.

Compensation range:

Input 0..5V -3,5 /+5,5VDC

RS232 Serial port:

A standard port TIA/EIA RS232 not insulated

TX, RX, DTR, DSR, GND

Baud rate selectable by s/w: 300, 600, 1200, 2400, 4800, 9600*,

19200, 38400, 57600, 115200

Parity: None*, Even, Odd

Stop bit: 1,2

Transmission mode: Modbus RTU Master*, Modbus RTU Slave

Connector DB 9 poles male type CANON

* Default Setting

RS485 Serial port

A standard port TIA/EIA RS485 not insulated

DATA+ (A) , DATA–(B)

Half Duplex

Baud rate selectable by s/w: 300, 600, 1200, 2400, 4800, 9600*,

19200, 38400, 57600, 115200

Parity: None*, Even, Odd

Stop bit: 1,2

Transmission mode: Modbus RTU Master

External necessary terminal resistance (120R)

* Default Setting

USB 2.0 Port

USB2.0 Port for the connection with PC

Connector: Mini-USB B type

Transmission mode: Modbus RTU Slave

Max distance 6m (20 feet)

Input for external backup lead

battery

One input for the connection with a lead battery with nominal voltage

12 or 24V or equal to the nominal supply voltage of the device

supplied on the terminal J1-1.

The battery is stopped automatically with 540mA as maximum current

supplied.

Resolution of the voltage measurement of 12 bit battery.

10 REWIND User’s Manual

Characteristics of GSM/GPRS

module

Quad-band GPRS class 10

EGSM 850 / 900 / 1800 / 1900Mhz

GSM/GPRS protocol stack 3GPP Release 4 compliant

Output power

- Class 4 (2W) @ 850/900 MHz

- Class 1 (1W) @ 1800/1900 MHz

Sensitivity:

≤ -108 dBm (typ.) @ 850/900 MHz

≤ -107 dBm (typ.) @ 1800/1900 MHz

Characteristics of GPS module

Standards: NMEA

48 Channel GPS architecture

Sensitivity:

- Acquisition: -147 dBm

- Navigation: -160 dBm

- Tracking: -163 dBm

Positional Accuracy (CEP50):Autonomos Positional Error <2.5m

Accuracy:

- Speed: <0,01 m/s

- Heading: <0,01 deg

Time to First Fix (90%@-130dBm)

- Hot Start: 1,s

- Cold Start: <35 s

Characteristics of movement

inertial sensors

Accelerometer 3D:

- Linear acceleration measurement range: ±2 g/±4 g/±8 g/±16 g

- Linear acceleration sensitivity

FS = ±2 g 1 mg/digit

FS = ±4 g 2 mg/digit

FS = ±8 g 4 mg/digit

FS = ±16 g 12 mg/digit

Gyroscope 3D:

- Angular rate measurement range: ±250/±500/±2000 dps

- Angular rate sensitivity

FS = ±250 dps 8.75 mdps/digit

FS = ±500 dps 17.50 mdps/digit

FS = ±2000 dps 70 mdps/digit

Temperature

Without internal battery

From -30°C to +80°C

With internal battery

From -20°C to +45°C (for less than 1 month)

From -20°C to +35°C (for less than 6 month)

Temperature

From -30°C to +70°C without internal battery

From -20°C to +60°C with internal battery*

* the battery is recharged only from 0°C to +50°C

Dimensions:

106(L)x90(H)x58(P)mm

Protection degree

IP20 EXTERNAL

Mounting

DIN guide (EN60715) according to DIN 43880 regulations

Material

Blend PC/ABS self-extinguishing

Weight:

232g Without internal battery

254g With internal battery

Compliant

EN 60950-1:2006+ A1:2009 + A11:2010 + A12:2011+ A2:2013

EN 62311:2008

EN 61326-1:2013

EN 301 489-1 V2.1.1

Draft EN 301 489-19 V2.1.0

Draft EN 301 489-52 V1.1.0

EN 301 511 V.12.5.1

EN 303 413 V.1.1.0

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