SICK deTem4 Core Ex Manuale utente
OPERATING INSTRUCTIONS
deTem4 Core Ex II 3GD
Safety multibeam sensor
Described product
deTem4 Core Ex II 3GD
Manufacturer
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany
Legal information
This work is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is
only permissible within the limits of the legal determination of Copyright Law. Any modi‐
fication, abridgment or translation of this document is prohibited without the express
written permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
© SICK AG. All rights reserved.
Original document
This document is an original document of SICK AG.
2O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex II 3GD 8021811/1DAL/2022-10-27 | SICK
Subject to change without notice
Contents
1 About this document........................................................................ 6
1.1 Function of this document....................................................................... 6
1.2 Scope......................................................................................................... 6
1.3 Target groups of these operating instructions........................................ 6
1.4 Additional information.............................................................................. 6
1.5 Symbols and document conventions...................................................... 7
2 Safety information............................................................................ 8
2.1 General safety notes................................................................................ 8
2.2 Intended use............................................................................................. 9
2.3 Improper use............................................................................................. 9
2.4 Requirements for the qualification of personnel.................................... 9
3 Product description........................................................................... 11
3.1 Setup and function................................................................................... 11
3.2 Product characteristics............................................................................ 12
3.2.1 Device overview....................................................................... 12
3.2.2 Status indicators...................................................................... 12
3.3 Example applications............................................................................... 14
4 Project planning................................................................................ 15
4.1 Manufacturer of the machine.................................................................. 15
4.2 Operating entity of the machine.............................................................. 15
4.3 Design........................................................................................................ 15
4.3.1 Minimum distance from the hazardous point....................... 16
4.3.2 Minimum distance from reflective surfaces.......................... 18
4.3.3 Protection against interference from systems in close prox‐
imity to each other................................................................... 20
4.4 Integrating into the electrical control....................................................... 20
4.4.1 Restart interlock...................................................................... 22
4.4.2 External device monitoring (EDM).......................................... 23
4.4.3 Connection diagrams.............................................................. 24
4.5 Testing plan............................................................................................... 24
4.5.1 Test rod check.......................................................................... 25
4.5.2 Visual check of the machine and the protective device........ 27
5 Mounting............................................................................................. 28
5.1 Safety......................................................................................................... 28
5.2 Unpacking.................................................................................................. 28
5.3 Mounting................................................................................................... 28
5.3.1 Mounting the QuickFix bracket............................................... 31
5.3.2 Mounting the FlexFix bracket.................................................. 33
5.3.3 Mounting the replacement bracket........................................ 36
5.4 Affixing labels............................................................................................ 36
CONTENTS
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6 Electrical installation........................................................................ 37
6.1 Safety......................................................................................................... 37
6.2 System connection (M12, 5-pin)............................................................. 38
6.3 System connection via connection cable (M12, 5-pin to 8-pin)............ 39
7 Commissioning.................................................................................. 40
7.1 Safety......................................................................................................... 40
7.2 Overview.................................................................................................... 40
7.3 Switching on.............................................................................................. 41
7.4 Sender and receiver alignment................................................................ 41
7.4.1 Aligning the sender and receiver............................................ 41
7.4.2 Aligning the sender, receiver, and deflector mirror................ 42
7.4.3 Alignment with the QuickFix bracket...................................... 43
7.4.4 Alignment with the FlexFix bracket or with the upgrade
bracket...................................................................................... 44
7.4.5 Indication of the alignment quality......................................... 45
7.5 Check during commissioning and modifications.................................... 46
8 Operation............................................................................................ 47
8.1 Safety......................................................................................................... 47
8.2 Regular thorough check........................................................................... 47
9 Maintenance...................................................................................... 48
9.1 Regular cleaning....................................................................................... 48
9.2 Regular thorough check........................................................................... 49
10 Troubleshooting................................................................................. 50
10.1 Safety......................................................................................................... 50
10.2 Diagnostic LEDs........................................................................................ 50
10.2.1 Fault indicators........................................................................ 50
11 Decommissioning............................................................................. 53
11.1 Disposal..................................................................................................... 53
12 Technical data.................................................................................... 54
12.1 Data sheet................................................................................................. 54
12.2 Table of weights........................................................................................ 56
12.3 Dimensional drawings.............................................................................. 57
13 Ordering information........................................................................ 58
13.1 Scope of delivery....................................................................................... 58
13.2 Ordering information................................................................................. 58
14 Accessories........................................................................................ 59
14.1 Brackets.................................................................................................... 59
14.2 Mounting accessories.............................................................................. 60
14.3 Connectivity............................................................................................... 60
CONTENTS
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14.4 Alignment aid............................................................................................ 61
14.5 Deflector mirrors....................................................................................... 62
14.5.1 Function and use..................................................................... 62
14.5.2 Change in scanning range using deflector mirrors................ 62
14.5.3 Deflector mirror – ordering information................................. 62
14.5.4 Deflector mirror PNS75 - ordering information...................... 62
14.5.5 Deflector mirror PNS125 - ordering information................... 63
14.6 Mirror columns.......................................................................................... 63
14.7 Device columns......................................................................................... 63
14.8 Accessories for mirror columns and device columns............................. 63
14.9 Cleaning agent.......................................................................................... 64
14.10 Test rods.................................................................................................... 64
15 Annex.................................................................................................. 65
15.1 Conformities and certificates................................................................... 65
15.1.1 EU declaration of conformity................................................... 65
15.1.2 UK declaration of conformity.................................................. 65
15.2 Note on standards.................................................................................... 65
15.3 Checklist for initial commissioning and commissioning........................ 67
16 List of figures..................................................................................... 68
17 List of tables....................................................................................... 69
CONTENTS
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Subject to change without notice
1 About this document
1.1 Function of this document
These operating instructions contain the information needed during the life cycle of the
safety multibeam sensor.
Operating instructions of the safety multibeam sensor must be made available to all
people who work with the device.
Please read these operating instructions carefully and make sure that you understand
the content fully before working with the safety multibeam sensor.
1.2 Scope
Product
This document applies to the following products:
•Product code: deTem4 Core Ex II 3GD
•“Operating instructions” type label entry: 8021809
Document identification
Document part number:
•This document: 8021811
•Available language versions of this document: 8021809
You can find the current version of all documents at www.sick.com.
1.3 Target groups of these operating instructions
Some chapters of these operating instructions are intended for certain target groups.
However, the entire operating instructions are relevant for intended use of the product.
Table 1: Target groups and selected chapters of these operating instructions
Target group Chapters of these operating instructions
Project developers
(planners, developers,
designers)
"Project planning", page 15
"Technical data", page 54
see "Accessories", page 59
Installers "Mounting", page 28
Electricians "Electrical installation", page 37
Safety experts (such
as CE authorized
representatives, com‐
pliance officers, peo‐
ple who test and
approve the applica‐
tion)
"Project planning", page 15
"Commissioning", page 40
"Technical data", page 54
"Checklist for initial commissioning and commissioning", page 67
Operators "Operation", page 47
"Troubleshooting", page 50
Maintenance person‐
nel
"Maintenance", page 48
"Troubleshooting", page 50
1.4 Additional information
www.sick.com
The following information is available on the Internet:
1 ABOUT THIS DOCUMENT
6O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex II 3GD 8021811/1DAL/2022-10-27 | SICK
Subject to change without notice
•Data sheets and application examples
•CAD data and dimensional drawings
•Certificates (e.g. EU declaration of conformity)
•Guide for Safe Machinery Six steps to a safe machine
1.5 Symbols and document conventions
The following symbols and conventions are used in this document:
Safety notes and other notes
DANGER
Indicates a situation presenting imminent danger, which will lead to death or serious
injuries if not prevented.
WARNING
Indicates a situation presenting possible danger, which may lead to death or serious
injuries if not prevented.
CAUTION
Indicates a situation presenting possible danger, which may lead to moderate or minor
injuries if not prevented.
NOTICE
Indicates a situation presenting possible danger, which may lead to property damage if
not prevented.
NOTE
Indicates useful tips and recommendations.
Instructions to action
bThe arrow denotes instructions to action.
1. The sequence of instructions for action is numbered.
2. Follow the order in which the numbered instructions are given.
✓The check mark denotes the result of an instruction.
LED symbols
These symbols indicate the status of an LED:
oThe LED is off.
ÖThe LED is flashing.
OThe LED is illuminated continuously.
Sender and receiver
These symbols indicate the sender and receiver of the device:
sThe symbol indicates the sender.
rThe symbol indicates the receiver.
ABOUT THIS DOCUMENT 1
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Subject to change without notice
2 Safety information
2.1 General safety notes
DANGER
The product can not offer the expected protection if it is integrated incorrectly.
bPlan the integration of the product in accordance with the machine requirements
(project planning).
bImplement the integration of the product in accordance with the project planning.
DANGER
Death or severe injury due to electrical voltage and/or an unexpected startup of the
machine
bMake sure that the machine is (and remains) disconnected from the voltage
supply during mounting and electrical installation.
bMake sure that the dangerous state of the machine is and remains switched off.
DANGER
Improper work on the product
A modified product may not offer the expected protection if it is integrated incorrectly.
bApart from the procedures described in this document, do not repair, open, manip‐
ulate or otherwise modify the product.
WARNING
Risk of ineffectiveness of the protective device
Please observe the following information to ensure safe and correct use of the device.
bSpecial national and international regulations and guidelines apply for the mount‐
ing, use, commissioning, and regular technical inspection of electrical devices
in explosion-hazardous areas, in particular ATEX Directive 2014/34/EU and the
IECEx scheme. Manufacturers of and entities operating machines using the safety
multibeam sensor are responsible for ensuring that all applicable safety regula‐
tions and guidelines are complied with.
bThese operating instructions must be made available to the operator of the
machine on which the device is used. Qualified safety personnel must instruct
the operator on how to use the device. The operator must also be directed to read
and follow the operating instructions.
DANGER
Risk of ignition
Failure to observe this instruction can result in a risk of ignition from potential sparking.
bEnsure that only accessories that are approved for explosion-hazardous areas are
used.
NOTICE
UV radiation can reduce the service life and resistance of the front screen. When used
in an explosion proof area, the front screen may not be exposed to any UV radiation
(e.g., sunlight).
bSelect a mounting position in which the front screen is not exposed to UV radia‐
tion.
2 SAFETY INFORMATION
8O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex II 3GD 8021811/1DAL/2022-10-27 | SICK
Subject to change without notice
NOTICE
Mechanical loads
The device passes the impact test required by the applicable standards.
Plastic device components must not be subjected to mechanical loads greater than
4joules.
Transparent parts (front screen) must not be subjected to mechanical loads greater
than 2joules.
2.2 Intended use
The deTem4 Core Ex II 3GD safety multibeam sensor is an electro-sensitive protective
device (ESPE) and is suitable for the following applications:
•Single-sided access protection
•Multi-sided access protection
The product may be used in safety functions.
The deTem4 Core Ex II 3GD safety multibeam sensor must only be used within the
limits of the prescribed and specified technical data and operating conditions at all
times.
Any instance of improper use, incorrect modification, or manipulation of the deTem4
Core Ex II 3GD safety multibeam sensor shall void any warranty provided by SICK AG;
furthermore, SICK AG shall not accept any responsibility or liability for any resulting
damage and consequential damage.
2.3 Improper use
The safety multibeam sensor works as an indirect protective measure and cannot
provide protection from pieces thrown from the application nor from emitted radiation.
Transparent objects are not detected.
Among others, the deTem4 Core Ex II 3GD safety multibeam sensor is not suitable for
the following applications:
•Outdoors
•Underwater
•At altitudes over 3,000m above sea level
•In environments with increased levels of ionizing radiation
2.4 Requirements for the qualification of personnel
The protective device must be planned in, installed, connected, commissioned, and
serviced by qualified safety personnel only.
Project planning
You need safety expertise to implement safety functions and select suitable products
for that purpose. You need expert knowledge of the applicable standards and regula‐
tions.
Mounting, electrical installation and commissioning
You need suitable expertise and experience. You must be able to assess if the machine
is operating safely.
SAFETY INFORMATION 2
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Operation and maintenance
You need suitable expertise and experience. You must be instructed in machine oper‐
ation by the machine operator. For maintenance, you must be able to assess if the
machine is operating safely.
2 SAFETY INFORMATION
10 O P E R A T I N G I N S T R U C T I O N S | deTem4 Core Ex II 3GD 8021811/1DAL/2022-10-27 | SICK
Subject to change without notice
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