Sinoboom GTTZ09EJ Manuale utente

GTTZ09EJ&GTTZ10EJ Operation Manual

Operation Manual

GTTZ09EJ&GTTZ10EJ

The second edition: December 2019

GTTZ09EJ&GTTZ10EJ OperationManual

Key Points

Before operatingthe machine, you should read, understand and follow these safety rules and operatinginstructions.

Only the trained and authorized personnel are allowed to operate the machine. You should regard this Manual as

part of the machine and always keep it with the machine. If you have any question, please contact with Hunan

SINOBOOM Intelligent Equipment Co., Ltd.

Table of Contents

Product Performance Parameters..........................................................................................2

Descriptions of Whole Vehicle.............................................................................................4

Safety Rules......................................................................................................................5

Hazard of Electric Shock.............................................................................................5

Hazard of Tip-over......................................................................................................6

Hazard of Slope Operation...........................................................................................7

Hazard of Falling........................................................................................................7

Hazard of Collision .....................................................................................................8

Hazard of Smash and Squeezing ...................................................................................8

Hazard of Damaged Parts.............................................................................................8

Hazard of Explosion and Fire .......................................................................................8

Hazard of Machine Breakdown.....................................................................................8

Hazard of Personal Injury ............................................................................................8

Lock after Each Usage................................................................................................. 9

Storage Battery Safety................................................................................................. 9

Pre-operational Inspection.......................................................................................... 10

Symbol Description................................................................................................... 10

Pre-operational Inspection.......................................................................................... 10

Inspection on Parts.....................................................................................................11

Inspection on Machine................................................................................................11

Inspection on Hydraulic Oil Level................................................................................11

Inspection on Storage battery...................................................................................... 12

Function Test............................................................................................................ 12

Test Preparation........................................................................................................ 12

Ground Controller..................................................................................................... 13

Test Emergency Stop.......................................................................................... 13

Test Main Jib Lifting/Lowering Functions............................................................. 13

TestTurntable Slewing Function.......................................................................... 13

Test Fly Jib Lifting/Lowering Functions ............................................................... 13

Test Emergency Lowering Function..................................................................... 13

Platform Controller ................................................................................................... 14

Test Emergency Stop.......................................................................................... 14

Test Horn.......................................................................................................... 14

GTTZ09EJ&GTTZ10EJ Operation Manual

Test Enabling Switch.......................................................................................... 14

Test Main Jib Lifting/Lowering Functions............................................................. 14

TestTurntable Slewing Function.......................................................................... 14

Test Fly Jib Lifting/Lowering Functions ............................................................... 15

Test Walking and Steering Functions .................................................................... 15

Test Drive and Brake Functions ........................................................................... 15

Test Weighing System ............................................................................................... 15

Test Limited Drive Speed........................................................................................... 15

Test Level Sensor...................................................................................................... 16

Test Pit-hole Protection Device................................................................................... 16

Inspection on Work Site.................................................................................................... 16

Operating Instructions ...................................................................................................... 18

Emergency Shutdown................................................................................................ 18

Emergency Lowering................................................................................................ 18

Storage Battery Energy Indicator Lamp....................................................................... 19

Charge Storage Battery.............................................................................................. 19

Transportation and Hoisting Instructions............................................................................. 20

Labeling Instructions........................................................................................................ 22

Please contact us:

Website: www.sinoboom.com

E-mail: info@sinoboom.com.cn

Service Tel: 400-608-1289/0731-87116333

Fax: 0086-0731-87116516-16

Address: No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha,

Hunan,China

Zip code: 410600

Trainslation Version

The second edition: December 2019

GTTZ09EJ&GTTZ10EJ Operation Manual

Product Performance Parameters

Model

GTTZ09EJ

GTTZ10EJ

Dimensions

Metric System

Maximum platformheight

8.3m

Maximum working height *

10.3m

Maximum horizontal extension

3.3m

Rotation of turntable

345°

Length- in retracted state

2.77m

Width- in retracted state

0.99m

Height- in retracted state

1.99m

Wheel base

1.2m

Ground clearance

0.2m

Platform dimensions (L x W x H)

0.99mx0.78mx1.1m

Performance

Allowable quantity of people working on

the platform(indoors)

2 persons

Allowable quantity of people working on

the platform(outdoors)

1 person

Bearing capacity of platform

200Kg

Traveling speed-in retracted state

0~5km/h

Traveling speed-in lifted state

0~0.6km/h

Lifting time of main jib (no-load)

31s～36s

Lowering time of main jib (no-load)

35s～40s

Maximum allowable wind speed(indoors)

0m/s

Maximum allowable wind speed(outdoors)

12.5m/s

Maximum allowable yawing force

(indoors/outdoors)

400N/200N

Gradeability**

25%

Inner/outer turning radius

0m/1.55m

Allowable dip angle when working

3°

Tire specification/type

406x127mm/solid tire

Power

Battery voltage/capacity

6Vx4/240Ah

GTTZ09EJ&GTTZ10EJ Operation Manual

Power unit

24V DC ，3 kW

Control voltage

24 VDC

Driving mode

2WD, rear wheel

Input voltage of charger

85～265V AC

Output current ofcharger

30A

Pressure of hydraulic system

15Mpa

Brake

2 rear wheels

Capacity of hydraulic system

13L

Weight ***

Totalweight (indoors/outdoors)

2586kg

2678kg

Applicable standards

ISO/CE/ AS / CU-TR/KCS

GTTZ09EJ&GTTZ10EJ Operation Manual

Descriptions of Whole Vehicle

GTTZ09EJ&GTTZ10EJ

1 Steer tire 8 Platform controller

2 Emergency lowering controller

(Located on the side of the chassis) 9 Platform

3 Ground controller 10 Platform guardrail rail

4 Storage battery 11 Lanyard fixation point

5 Boom 12 Master switch button

6 Fly jib 13 Charger power supply

7 Control valve of fly jib 14 Non-steering tire

15 Pit-hole protection plate

GTTZ09EJ&GTTZ10EJ Operation Manual

Safety Rules

Hazard

Failure to comply with the instructions and

safety rules in this Manual will result in death or

serious injury.

Do not operate, unless:

You have learned and practiced the rules

of safe machine operatingin this Manual.

1 Avoid dangerous situations.

Know and understand the safety rules

before the nextstep.

2 Always perform the pre-operational

inspection.

3 Always perform pre-usage functional

tests.

4 Check theworkplace.

5 Use the machine only according to the

machine design intention.

Read, understand and follow the

manufacturer’s instructions and safety

rules, Operation Manual, and machine

labeling.

Read, understand and comply with the

user’s safety rules and workplace

regulations.

Read, understand and comply with all the

applicable government regulations.

You have been properly trained on the safe

machine operating.

ClassificationofHazards

The symbols, colors and marks used in product

labeling of Hunan SINOBOOM Intelligent

Equipment Co., Ltd. are meant as follows:

Safety warning mark- It is used to

prompt potential personal injuries.

Observe all safety prompts behind this

mark for the purpose of avoiding

personal injuries or death.

Red mark- It is used to prompt the

urgent hazardous cases; if not avoided,

it would lead to death or serious

injuries.

Orange mark- It is used to prompt

potential hazardous cases; if not

avoided, it would lead to death or

serious injuries.

Orange mark with safety warning- It is

used to prompt potential hazardous

case; if not avoided, it might lead to

mild or moderate personal injury.

Orange mark without safety warning-

It is used to prompt potential

hazardous case; if not avoided, it

might lead to property losses.

Green mark- It is used to prompt

operation or maintenance information.

Hazard of Electric Shock

The machine is not insulated and does not have

electric shock protection.

Maintain a safe distance from the power line and

equipment according to the applicable

government regulations and the following table.

Voltage Minimum Safe Distance

Phase toPhase

0V-50kV 3.05 m

50kV-200 kV 4.60 m

200kV-350 kV 6.10 m

Hazard

Warning

Caution

Attention

GTTZ09EJ&GTTZ10EJ Operation Manual

350 kV-500 kV 7.62 m

500 kV-750 kV 10.67 m

750 kV-1000 kV 13.72 m

Be wary of strong winds or gusts in view of

platform movement, electric wire wiggling or

drooping. Do not operate the machine when

there is lightning or heavy rain.

Stay away from the machine if the machine

comes into contact with a live wire. The person

on the ground or platform must not touch or

operatethe machine before the poweris cut off.

Do not use the machine as ground electrode

during welding operation.

Hazard of Tip-over

The personnel, equipment and materials on the

platform should not exceed the maximum

carrying capacity of the platform.

GTTZ09EJ&GTTZ10EJ

Platform carrying capacity 200kg

Maximum allowable person 2(indoor)/1(outdoor)

Only when the machine is in a firm and flat

ground can theplatform be raised or extended.

Do not use thetilt alarm as a horizontal indicator.

The tilt alarm on the platform will ring only

when the machine is heavily tilted.

If the tilt alarm rings:

Lower the platform and transfer the machine to

a solid and horizontal ground surface.

Be careful to firstly lower the main jib and then

lower the fly jib if the tilt alarm rings when the

platformis raised.

The machine cannot travel on uneven terrain,

unstable surface or other dangerous conditions

when the platformrises.

Do not operate the machine during strongwinds

or gusts. Do not increase the surface area of

platform or load. Increasing the area exposed to

wind will reduce themachine stability.

When the machine retracts, be careful and slow

down when the machine is moving on uneven

terrain, with crushed stone, unstable or smooth

surface, near cave mouth and steep slope.

Do not drive the machine on the slope that

exceeds the maximum gradeability of the

machine. The 25% of the maximum gradeability

is applicable to themachine under retraction.

Do not change the limit switch.

Do not push any object

outsidethe platform.

Maximum allowable

lateral force —— CE

Indoors 400N

Outdoors 200N

Do not change and prohibit the usage of any

machine parts that may affect safety and

stability.

Do not replace the key parts that affect machine

stability withdifferent weights or specifications.

Do not change or modify the aerial work

platform without the prior written permission of

the manufacturer. If an additional device is

installed on the platform or guardrail for placing

tools or other materials, this will increase the

GTTZ09EJ&GTTZ10EJ Operation Manual

platform weight and surface area or increase the

load.

Do not place or attach any suspended load on

any part of the machine.

Do not put ladders or

scaffolding within the

platform or any part near

the machine.

Do not use the machine

on any mobile or

movable surface or

vehicle. Ensure that all

the tires are in good

conditions and the

slotted nuts have been

tightened and the cotter

pins are complete.

When the platform gets stuck, please do not use

the platform controller to release the platform

when there are other objects nearby preventing

normal platform movement. If you intend to use

the ground control to release the platform, you

can operate after all the personnel leave the

platform.

Do not use the storage battery with weight

lighter than that of the original one. The storage

battery not only provides power but also serves

as balance weight, which is vital to the machine

stability.

The weight of each storage battery for

GTTZ09EJ&GTTZ10EJ must reach

33kg.

Do not use the machine as a crane.

Do not use the jib lever to push the machine or

other objects.

Do not allow the jib lever to touch the adjacent

object.

Do not tie the jib lever or platform on adjacent

object.

Do not put theload outsidethe platform.

Do not operate the machine if the platform door

level is not closed.

Hazard of Slope Operation

Please do not drive the machine on the slope that

exceeds the maximum upslope and downslope

ratings of the machine. The slope rating is only

applicable to the machine in the retracted

position.

GTTZ09EJ&GTTZ10EJ

Maximum slope rating

Retracted position 25%

Hazard of Falling

The personnel on the platform must wear seat

belts or use safety facilities that comply with

government

regulations.

Tie the

lanyard to

the fixed

point of the

platform,

limited to 1 person to wear sling on each fixed

point.

Do not sit, stand or crawl on the platform guard

railing. Stand on the platform floor stably at all

times.

Do not climb down from

the platform when it is

raised.

Keep the platform floor

free from obstacles.

Do not enter or exit the

platform unless the

machine is in the fully

retracted position.

Close the platform door

lever before operation.

Do not operate the machine if guard railings are

not installed properly and the platform door

lever is not closed.

GTTZ09EJ&GTTZ10EJ Operation Manual

Hazard of Collision

Pay attention to the range of

sight and the existence of

blind spots when the

machine is started or

operated.

Check the workspace to

avoid obstacles or other

possiblehazards overhead.

Beware of the hazard of

squeezing when you grab

the platformguard railing.

Pay attention to observe and

use the color mark direction

arrow for driving,

lifting/lowering, and

steering functions on the

platform controller and

chassis controller.

The user must comply with user rules,

workplace rules and government rules regarding

the Personal Protection Equipment for User.

Before the brakes are released, the machine

must be on the horizontal plane or has been

fixated.

The platform can be lowered when there are no

peopleor obstacles in the lower area.

Limit travel speed according to ground

conditions, crowdingdegree, gradient, personnel

location, and any other factors that may cause a

collision.

Do not operate the machine on any crane or

mobile elevated line unless the crane controller

has been locked or precautions have been taken

against any potentialcollision.

Do not have dangerous or careless driving

during machine operating.

Hazard of Smash andSqueezing

Do not put your hands and arms near the

hazardous squeezing area.

Please maintain normal judgment and plan when

you are operating the machine on the ground

with a controller. Maintain a proper distance

among operator, machine and fixed object.

Hazard of DamagedParts

Do not use any storage battery or charger larger

than 24V to start the equipment.

Do not use the machine as the ground electrode

during welding operation.

Hazard of Explosion and Fire

Do not use a machine or charge a storage battery

in a place where dangerous or flammable gas or

particles may exist.

Hazard of Machine Breakdown

Do not use the damaged or broken machine.

Before each shift change, the machine should be

thoroughly checked and tested for all functions

before operation. The damaged or troubled

machine should be immediately marked and

stopped.

Ensure that all the maintenance operations have

been carried out in accordance with the

provisions of thisManual and the corresponding

Maintenance Manual.

Make sure all the labeling positions are

appropriateandeasy to identify.

Ensure the Operation Manual and Maintenance

Manual are in good condition, easy to read, and

stored in thestorage box on the platform.

Hazard of Personal Injury

Do not operate the machine when there is

hydraulic oil or gas leakage which may

penetrateand burn the skin.

Failure to miscontact any of the components

under the machine seal plate will cause serious

injury. Only the trained maintenance personnel

can open the covering parts to repair the

machine.

Suggestion: The operator should perform the

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