Snorkel AB85J Manuale del proprietario

November 2016

Part Number 0421900

MANUAL

REPAIR PARTS

Models AB85J/A85JRT/AB85RJ

Replaces 0420999 March 2014

Serial number 000001 and after

GENERAL INFORMATION

GENERAL INFORMATION 1-1

REPAIR PARTS

AB85JRT CHASSIS ASSEMBLY 2-1

CHASSIS 4 WHEEL DRIVE INSTALLATION 2-2

FOUR WHEEL STEER FIXED AXLE INSTALLATION 2-3

BRAKE UNIT 2-4

GEAR HUB (OMNI) 2-5

GEAR HUB 2-6

TIRES AND WHEELS 2-7

CHASSIS TURNTABLE INSTALLATION 2-8

AB85JRT KUBOTA T4F TURNTABLE FEBURARY 2020 AND BEFORE 2-9

AB85JRT KUBOTA T4F TURNTABLE MARCH 2020 AND AFTER 2-10

FUEL TANK INSTALLATION 2-11

40 GALLON FUEL TANK 2-12

HYDRAULIC TANK ASSEMBLY 2-13

SWING DRIVE ASSEMBLY 2-14

PINION GUARD 2-15

AB85RJ COUNTER WEIGHT ASSEMBLY 2-16

COUNTERWEIGHT INSTALLATION 2-17

ENGINE INSTALLATION APRIL 2007 AND BEFORE 2-18

ENGINE INSTALLATION MAY 2007 AND AFTER 2-19

ENGINE TRAY ASSEMBLY CUMMINS APRIL 2007 AND BEFORE 2-20

ENGINE WITH RADIATOR ASSEMBLY CUMMINS JUNE 2007 AND BEFORE 2-21

ENGINE WITH RADIATOR ASSEMBLY CUMMINS JULY 2007 AND AFTER 2-22

ENGINE TRAY ASSEMBLY CU AB85J OCTOBER 2016 AND AFTER 2-23

RADIATOR ASSEMBLY JUNE 2007 AND BEFORE 2-24

RADIATOR ASSEMBLY JULY 2007 AND AFTER 2-25

ENGINE SUB-ASSEMBLY DEUTZ OCTOBER 2007 AND BEFORE 2-26

ENGINE INSTALLATION DEUTZ 2-27

ENGINE ASSEMBLY DEUTZ AUGUST 2007 AND AFTER 2-28

KUBOTA ENGINE SUB ASSEMBLY CE AB85J 2-29

KUBOTA ENGINE INSTALLATION CE AB80 AB85J 2-30

ENGINE INSTALLATION KUBOTA AB80/85RJ DECEMBER 2019 AND BEFORE 2-31

ENGINE MOUNTING DEUTZ 2-32

ENGINE SUB-ASSEMBLY KUBOTA APRIL 2017 AND BEFORE 2-33

V1505 ENGINE WITH RADIATOR KUBOTA 2-34

ENGINE TRAY INSTALLATION KUBOTA TIER 4 FINAL JANUARY 2020 AND AFTER 2-35

ENGINE TRAY ASSEMBLY KUBOTA V2403 TIER 4 FINAL DECEMBER 2019 AND AFTER 2-36

KUBOTA T4 RADIATOR KIT 2-37

FUEL SYSTEM ASSEMBLY KUBOTA V2403T4F 2-38

V2403-M-T-E3-KEA-2E KUBOTA ENGINE EXPORT WITH RADIATOR REPLACEMENT PARTS 2-

V2403-M-T-E3B-KEA-2F KUBOTA ENGINE WITH RADIATOR REPLACEMENT PARTS 2-40

COWLING INSTALLATION CUMMINS DEUTZ GM KUBOTA 2-41

AB85J CUMMINS GM COWLING 2-42

RIGHT HAND DOOR ASSEMBLY 2-43

LEFT HAND DOOR ASSEMBLY 2-44

AB85RJ BOOM SUB ASSEMBLY 2-45

AB85RJ KUBOTA T4F BOOM 2-46

REAR COVER ASSEMBLY 2-47

BOOM INSTALLATION 2-48

RISER ASSEMBLY 2-49

BOOMS ASSEMBLY OCTOBER 2014 AND BEFORE 2-50

BOOM ASSEMBLY NOVEMBER 2014 AND AFTER 2-51

EXTEND CYLINDER ASSEMBLY 2-52

BOOM/EXTEND CYLINDER 2-53

BOOM AND HOSE CARRIER 2-54

HOSE CARRIER ASSEMBLY 2-55

TIP BOOM ASSEMBLY OCTOBER 2014 AND BEFORE 2-56

TIB BOOM ASSEMBLY NOVEMBER 2014 AND AFTER 2-57

78 INCHES JIB ASSEMBLY JANUARY 2019 AND BEFORE 2-58

78 INCHE JIB ASSEMBLY FEBURARY 2019 AND AFTER 2-59

ROTATING JIB ASSEMBLY MARCH 2014 AND AFTER 2-60

ROTATING JIB INSTALLATION FEBURARY 2020 AND BEFORE 2-61

ROTATING JIB INSTALLATION MARCH 2020 AND AFTER 2-62

ROTATING JIB ASSEMBLY 2-63

7 FOOT 9 INCH ROTATING JIB CE ASSEMBLY AUGUST 2018 AND AFTER 2-64

ROTATOR PLATFORM ASSEMBLY 460SJ 660SJ 2-65

PLATFORM MOUNTING 2-66

PLATFORM ASSEMBLY STEEL MARCH 2009 AND AFTER 2-67

STEEL PLATFORM ASSEMBLY 2-68

STEEL PLATFORM ASSEMBLY JULY 2007 AND AFTER 2-69

PLATFORM ASSEMBLY WITH SNORKEL GUARD 2-70

SNORKEL GUARD ASSEMBLY 2-71

36X96 STEEL PLATFORM ASSEMBLY WITH SWING GATE AND GRAVITY GATE JULY 2007

AND BEFORE 2-72

36 X 96 PLATFORM WITH BUMP GUARD AND PAD ASSEMBLY 2-73

ASSEMBLY 7' 9" ROTATING JIB CE 2-74

DECAL PLACARD INSTALLATION AB85RJ ANSI KUBOTA 2-75

PLACARD DECAL INSTALLATION A80J AB85RJ 2-76

FRENCH DECALS KIT 2-77

LANGUAGE KIT SPANISH 2-78

HYDRAULICS

AB85JRT HYDRAULIC SUB ASSEMBLY 3-1

CHASSIS HYDRAULICS 4 WHEEL DRIVE 3-2

CHASSIS ACCUMULATOR 3-3

FRONT TRANSMISSION VALVE SUB-ASSEMBLY 3-4

REAR TRANSMISSION VALVE SUB-ASSEMBLY 3-5

SPEED SHIFT VALVE SUB-ASSEMBLY NOVEMBER 2006 AND BEFORE 3-6

SPEED SHIFT VALVE SUB ASSEMBLY MAY 2007 AND BEFORE 3-7

SPEED SHIFT VALVE SUB-ASSEMBLY JUNE 2007 AND AFTER 3-8

FOUR WHEEL STEER VALVE SUB ASSEMBLY OCTOBER 2006 AND AFTER 3-9

FLOW DIVIDER SUB-ASSEMBLY 3-10

HYDRAULIC TURNTABLE EQUIPMENT INSTALLATION 3-11

TURNTABLE HYRAULIC VALVES ASSEMBLY OCTOBER 2006 AND AFTER 3-12

HYDRAULIC PUMP AND FITTINGS DEUTZ CUMMINS 3-13

HYDRAULIC PUMP ASSEMBLY JUNE 2018 AND AFTER 3-14

HYDRAULIC PUMP JUNE 2018 AND AFTER 3-15

HYDRAULIC TANK ASSEMBLY APRIL 2007 AND AFTER 3-16

OIL RETURN FILTER OCTOBER 2006 AND AFTER 3-17

SWING DRIVE 3-18

SWING MOTION CONTROL VALVE ASSEMBLY MAY 2007 AND AFTER 3-19

CENTERPOST ASSEMBLY SEPTEMBER 2019 AND AFTER 3-20

CENTERPOST ASSEMBLY AUGUST 2019 AND BEFORE 3-21

EMERGENCY POWER UNIT 3-22

EMERGENCY POWER UNIT WUXI DELI APRIL 2016 AND AFTER 3-23

PISTON PUMP HENGLI SEPTEMBER 2019 AND AFTER 3-24

PRESSURE MANIFOLD VALVE SUB-ASSEMBLY 3-25

CONTROL VALVE ASSEMBLY FOUR FUNCTION 3-26

CONTROL VALVE FOUR FUNCTION 3-27

SENSE LINE DUMP VALVE ASSEMBLY 3-28

RETURN MANIFOLD TURNTABLE NOVEMBER 2006 AND AFTER 3-29

ACCUMULATOR ASSEMBLY OCTOBER 2006 AND AFTER 3-30

BLEED DOWN CONTROL VALVE ASSEMBLY JUNE 2007 AND AFTER 3-31

BLEED DOWN PUMP VALVE APRIL 2007 AND AFTER 3-32

BOOM HYDRAULICS 3-33

CONTROL VALVE ASSEMBLY SIX FUNCTION 3-34

CONTROL VALVE SIX FUNCTION 3-35

CYLINDER BLEED DOWN 3-36

STEER CYLINDER ROSENBOOM AUGUST 2015 AND AFTER 3-37

STEERING CYLINDER WALTCO 3-38

MAIN LIFT CYLINDER ROSENBOOM 3-39

MAIN LIFT CYLINDER ASSEMBLY 3-40

RISER CYLINDER ASSEMBLY 3-41

RISER CYLINDER ROSENBOOM 3-42

RISER CYLINDER WALTCO 3-43

MASTER LEVEL CYLINDER ASSEMBLY 3-44

MASTER LEVEL CYLINDER ROSENBOOM 3-45

EXTEND CYLINDER ROSENBOOM 3-46

MASTER LEVEL CYLINDER WALTCO 3-47

EXTEND CYLINDER WALCO 3-48

EXTEND CYLINDER ASSEMBLY 3-49

JIB CYLINDER ROSENBOOM 3-50

JIB CYLINDER WALTCO MAY 2016 AND BEFORE 3-51

JIB CYLINDER HENGLI JUNE 2016 AND AFTER 3-52

SLAVE LEVEL CYLINDER WALTCO 3-53

SLAVE LEVEL CYLINDER ROSENBOOM 3-54

ELECTRICAL

AB85JRT KUBOTA T4F ELECTRICAL SUB ASSEMBLY FEBURARY 2020 AND BEFORE 4-1

AB85JRT KUBOTA T4F ELECTRICAL SUB ASSEMBLY MARCH 2020 AND AFTER 4-2

TURNTABLE HARNESS T4F AB80/85J AUGUST 2019 ANF AFTER 4-3

WIRING BOX ASSEMBLY 4-4

WIRING BOX ASSEMBLY 4-5

WIRING BOX ASSEMBLY CUMMINS AND KUBOTA CE 4-6

WIRING BOX ASSEMBLY 4-7

WIRING BOX ASSEMBLY KUBOTA 4-8

WIRING BOX ASSEMBLY AB85J T4F JULY 2019 AND AFTER 4-9

WIRE BOX ASSEMBLY KUBOTA AB85J JUNE 2019 AND BEFORE 4-10

PANEL SUB-ASSEMBLY 4-11

PANEL SUB ASSEMBLY AB80/85J T4F JULY 2019 AND AFTER 4-12

INTERNAL WIRING KIT JULY 2019 AND AFTER 4-13

TURNTABLE ELECTRICAL INSTALLATION DECEMBER 2018 AND BEFORE 4-14

MAIN BOOM ELECTRICAL INSTALLATION 4-15

SWING SPEED LIMIT SWITCH 4-16

BOOM LIFT LIMIT SWITCH ASSEMBLY 4-17

BOOM EXTEND LIMIT SWITCH 4-18

RISER LIMIT SWITCH ASSEMBLY 4-19

RISER LIMIT SWITCH 4-20

PLATFORM ELECTRICAL INSTALLATION 4-21

PLATFORM CONTROL BOX ASSEMBLY 4-22

PLATFORM CONTROLS ASSEMBLY 4-23

PLATFORM CONTROLS ASSEMBLY AB85RJ DECEMBER 2019 AND BEFORE 4-24

PLATFORM CONTROL ASSEMBLY AB85J T4F JANUARY 2020 AND AFTER 4-25

DRIVE STEER CONTROLLER 4-26

LIFT SWING CONTROLLER 4-27

SINGLE AXIS CONTROLLER 4-28

DUAL AXIS CONTROLLER 4-29

PLATFORM FOOT SWITCH ASSEMBLY 4-30

110 VOLT POWER TO PLATFORM INSTALLATION 4-31

OPTIONS

DUAL AMBER BEACON 5-1

HYDRAULIC WARM UP 5-2

AIR INLET HEATER DEUTZ 5-3

SNDBLAST KIT FEBURARY 2020 AND AFTER 5-4

EXTREME COLD WEATHER PACKAGE KUBOTA 5-5

EXTREME COLD WEATHER PACKAGE KUBOTA 5-6

EXTREME COLD WEATHER PACKAGE KUBOTA 5-7

HYDRAULIC AC GENERATOR 110 VOLT 5-8

115V AC 2000 WATT HYDRAULIC GENERATOR SUB ASSEMBLY 5-9

AC GENERATOR VALVE 5-10

12KW GENERATOR INSTALLATION 5-11

12KW GENERATOR INSTALLATION WIRING BOX MODIFICATION 5-12

12KW PLATFORM CONTROL BOX ASSEMBLY 5-13

2.4KW BELT GENERATOR AB80J AB85JRT FEBURARY 2020 AND AFTER 5-14

ALL MOTION ALARM INSTALLATION 5-15

AIRLINE INSTALLATION AB80J AB85RT 5-16

PLATFORM ASSEMBLY WITH MESH ENCLOSURE APRIL 2018 AND AFTER 5-17

PLATFORM ASSEMBLY WITH MESH ENCLOSURE PG APRIL 2018 AND AFTER 5-18

GLAZIER PACKAGE PLATFORM WITH 1.7 INCH TOE BOARD INSTALLATION 5-19

GLAZIER PACKAGE WORLD PLATFORM WITH 2 INCH TOE BOARD INSTALLATION 5-20

GLAZIER TRAY ASSEMBLY 5-21

PLATFORM ASSEMBLY 36X96 STEEL BUMP GUARD WITH PADDING AND SNORKEL GUARD

5-22

39 X 96 STEEL PLATFORM 500# 5-23

PLATFORM WORK LIGHTS GLOBAL PLATFORM INSTALLATION 5-24

LIGHT AB80-85J FEBURARY 2020 AND AFTER 5-25

TIRES NON-MARKING FOAN FILLED 5-26

PLATFORM ASSEMBLY WITH SNORKEL GUARD 5-27

36 X 96 PLATFORM ASSEMBLY BUMPGUARD WITH PADDING MARCH 2009 AND AFTER 5-28

36 X 96 PLATFORM ASSEMBLY WITH BUMP GUARD AND PADDING MARCH 2009 AND AFTER

5-29

GLOBAL PLATFORM STANDARD ASSEMBLY WITH SNORKEL GUARD APRIL 2016 ABD AFTER

5-30

MAINTENANCE

MAINTENANCE-AB85 6-1

SCHEMATICS

AB80J AB85RJ ELECTRICAL SCHEMATIC A42003F DEUTZ AND CUMMINS CHANGED ROUTING

OF 170 WIRE 7-1

AB80J AB85RJ ELECTRICAL SCHEMATIC A42023B CUMMINS T3 CHANGED ROUTING OF 170

WIRE 7-2

AB80J AB85RJ ELECTRICAL SCHEMATIC A42020C GM CHANGED ROUTING OF 170 WIRE 7-3

AB85RJ ELECTRICAL SCHEMATIC A42024B CE CUMMINS T3 CHANGED ROUTING OF WIRE

FROM LAMP TO WIRE 3 7-4

AB85RJ ELECTRICAL SCHEMATIC A42024C CE CUMMINS T3 CHANGED ROUTING OF 170 WIRE

7-5

AB85RJ ELECTRICAL SCHEMATIC CE CUMMINS A42004B 7-6

AB85RJ ELECTRICAL SCHEMATIC CE CUMMINS A42004C CHANGE ROUTING OF WIRE FROM

LAMP TO WIRE 3 7-7

AB85RJ ELECTRICAL SCHEMATIC CE DEUTZ A42004D CHANGED ROUTING OF 170 WIRE 7-8

AB85RJ ELECTRICAL SCHEMATIC CE DEUTZ A42004E DELETED WIRE 70C CHANGED

ROUTING OF WIRE 125 7-9

AB80J AB85RJ ELECTRICAL SCHEMATIC KUBOTA FLEX A42029A 7-10

AB80J AB85RJ HYDRAULIC SCHEMATIC A42015A 7-11

AB80J AB85RJ HYDRAULIC SCHEMATIC A42015B PLATFORM ROTATE VALVE-MOVED

ORIFICE OUTSIDE OF VALVE 7-12

AB80J AB85RJ HYDRAULIC SCHEMATIC A42015C UPDATED DIRIVE HOSES ON CENTERPOST

7-13

A A

B B

The aerial platform is not electrically insulated. Death or serious injury will result from contact

with, or inadequate clearance from, an energized conductor.

Do not go closer than the Minimum Safe Approach Distance as dened by ANSI standards.

Regard all conductors as energized.

Allow for electrical wire sag and aerial platform sway.

If the platform, boom structure, or any part of the aerial platform contacts a high-voltage electrical

conductor, the entire machine can become electrically charged.

If that happens, remain on the machine and do not contact any other structure or object. This in-

cludes the ground, adjacent buildings, poles, and any other objects that are not part of the aerial

platform.

Such contact could make your body a conductor to the other object, creating an electrical shock

hazard resulting in death or serious injury.

Ifanaerialplatformisincontactwithanenergizedconductortheplatformoperatormustwarnground

personnelinthevicinitytostayaway.Theirbodiescanconductelectricitycreatinganelectricalshock

hazard resulting in death or serious injury.

Do not approach or leave the aerial platform until the electricity has been turned off.

Do not attempt to operate the lower controls when the platform, scissors structure, or any part of

the aerial platform is in contact with a high-voltage electrical conductor or if there is an immediate

danger of such contact.

Personnel on or near an aerial platform must be continuously aware of electrical hazards, recogniz-

ing that death or serious injury can result from contact with an energized conductor.

California

Proposition 65 Warning

Battery posts, terminals and related accessories contain lead

andleadcomponents, chemicals knowntotheState of California

to cause cancer and birth defects or other reproductive harm.

Wash hands after handling.

California

Proposition 65 Warning

Diesel and gasoline engine exhaust and some of its constituents

areknown by theState of Californiato cause cancer,birth defects

or other reproductive harm.

AB85J – 0421900 i

General Information

About This Manual

ThismanualcoversAB85Jaerial platforms.Information

is included for machines that have been manufactured

toconformtoallapplicable requirements of the following

organizations:

yAmerican National Standards Institute (ANSI)

yCanadian Standards Association (CSA)

yEuropean Committee for Standardization (CE)

Part pages include a drawing and a bill of material.

The bill of material lists the item number that is on the

drawing, the Snorkel part number, quantity used and a

description of the item.

Some callouts in the drawings may have a balloon with

two numbers. The top number is the item number and

the bottom number is the quantity of the item at that

location.

While Snorkel has attempted in every way to conrm that

all information in this manual is correct, improvements

are being constantly made to the machine that may not

be reected in this manual.

If you nd information in this manual that is not correct

or is confusing, you are urged to report your ndings to

Snorkel for our evaluation. Your input is important to us

and will be used in future printings of this manual.

This machine is covered by a limited warranty that spe-

cically identies items warrantied by Snorkel and those

items covered by original manufacturer's warranty. A

copy of the Snorkel Limited Warranty is located on the

inside of the back cover of this manual.

Repairs and Maintenance

Every person who maintains, inspects, tests or repairs

the machine must be qualied and authorized to do so.

Caution

Do not modify this aerial platform without prior

written consent of Snorkel Engineering Department.

Modication may void the warranty, adversely affect

stability or affect the operational characteristics of

the aerial platform.

Abbreviations

The following abbreviations may be used in this man-

ual.

AC alternating current

ANSI American National Standards Institute

AR as required

CCA cold cranking amps

cm centimeter

DC direct current

ft feet

GFCI ground fault circuit interruptor

in inch

lbs pounds

mm millimeter

no number

NPT national pipe thread

psi pounds per square inch

qty quantity

rpm revolutions per minute

UL Underwriters Laboratories Inc.

Additional Information

All correspondence relative to this machine, such as eld

reports, discrepancy reports, requests for information,

etc., should be directed to:

Snorkel North America

P.O. Box 1160

St. Joseph, MO 64502-1160 USA

Phone: 1-800-255-0317

Snorkel Europe

Vigo Centre

Birtley Road

Washington

Tyne & Wear

NE38 9DA

Phone: +44 (0) 845 1550 058

http://www.snorkellifts.com

AB85J – 0421900

Component Identication

Right Side

Chassis

Lower

Controls

Upper Controls

Fuel Tank

LP Fuel Tank

Left Side

Platform

Main Boom

Tip Boom

Hydraulic Fluid Tank

And Filter

Battery Disconnect

Switch

Batteries

Engine

Platform

Foot Switch

Operator’s

Manual

Emergency

Lowering

Pump

Rear Front

Interactive Link

Front Rear

Jib

Riser Boom

Riser

Indice

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