SteelMax D1 AUTO Manuale utente
The tools of innovation.
121 Southpointe Drive, Bridgeville, PA 15017
1– 303-690-9146, FAX 303 – 690 – 9172
www.steelmax.com [email protected]
OPERATOR’S MANUAL
DRILLING MACHINE
WITH ELECTROMAGNETIC BASE
D
D1
1
Contents
1. GENERAL INFORMATION ................................................................................................. 3
1.1. Application .................................................................................................................... 3
1.2. Technical data .............................................................................................................. 3
1.3. Equipment included ...................................................................................................... 4
1.4. Dimensions ................................................................................................................... 5
1.5. Design .......................................................................................................................... 5
2. SAFETY PRECAUTIONS .................................................................................................... 6
3. STARTUP AND OPERATION ............................................................................................. 8
3.1. Installing and removing the annular cutter ................................................................... 8
3.2. Installing and removing the cooling system .................................................................. 9
3.3. Monitoring system of the clamping force ...................................................................... 9
3.4. Preparing .................................................................................................................... 10
3.5. Drilling ........................................................................................................................ 11
3.6. Replacing the brushes ................................................................................................ 12
4. ACCESSORIES ................................................................................................................. 13
4.1. Pressure cooling system ............................................................................................ 13
4.2. Pipe attachment DMP 251 ......................................................................................... 13
4.3. Vacuum pad ............................................................................................................... 14
5. WIRING DIAGRAM ............................................................................................................ 15
6. EXPLODED VIEWS AND PARTS LIST ............................................................................ 16
7. DECLARATION OF CONFORMITY .................................................................................. 20
8. WARRANTY CARD ........................................................................................................... 21
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1. GENERAL INFORMATION
1.1. Application
The D1 is a drilling machine designed to drill holes with diameters of up to 1.42”
(36 mm) to a depth of up to 2” (51 mm) by using annular cutters.
The electromagnetic base clamps the machine to ferromagnetic surfaces. This
makes sure that the operator is safe and the machine works correctly. A safety strap
protects the machine from falling in case of a clamping loss.
An optional vacuum pad allows you to clamp the machine to non-ferromagnetic
surfaces.
1.2. Technical data
Voltage
1~ 110–120 V, 50–60 Hz
1~ 220–240 V, 50–60 Hz
Power
1020 W
Tool holder
3/4″ 19 mm Weldon
Maximum drilling diameter
1.42″ (36 mm)
Maximum drilling depth
2” (51 mm)
Clamping force
(surface with the thickness of 25 mm and roughness Ra = 1.25)
9 000 N (2000 lbs)
Electromagnetic base dimensions
80 mm × 160 mm × 38 mm
3.1″ × 6.3″ × 1.5″
Stroke
2.76″ (70 mm)
Rotational speed with load
350 rpm
Minimum workpiece thickness
0.24″ (6 mm)
Protection class
I
Protection level
IP 20
Noise level
More than 85 dB
Required ambient temperature
32–104°F (0–40°C)
Weight
22 lbs (10 kg)
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1.3. Equipment included
1
Drilling machine with a cooling system bottle and a chip guard
1 unit
2
Plastic box
1 unit
3
Handle
3 units
4
Safety strap
1 unit
5
4 mm hex wrench with a handle
1 unit
–
Operator’s manual
1 unit
1
2
3
4
5
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1.4. Dimensions
1.5. Design
(13″) (330 mm )
12.4″ (314 mm)
7″ (179 mm)
Motor START
Electromagnetic base switch (MAGNET)
Motor STOP
Spindle with arbor
Carrying handle
Electromagnetic base
Chip guard
Bottle valve lever
Hole for a safety strap
Feed shaft
Cooling system bottle
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2. SAFETY PRECAUTIONS
1. Before use, read this operator’s manual and complete a training in occupational
safety and health.
2. Use only in applications specified in this operator’s manual.
3. Make sure that the machine has all parts and they are genuine and not damaged.
4. Make sure that the specifications of the power source are the same as those
specified on the rating plate.
5. Connect the machine to a correctly grounded power source. Protect the power
source with a 16 A fuse for 230 V or a 32 A fuse for 115 V. If you are going to work
on building sites, supply the machine through an isolation transformer with class II
protection only.
6. Do not carry the machine by the power cord and do not pull the cord. This can
cause damage and electric shock.
7. Set the MAGNET switch to ‘O’ before you move the machine. Use carrying handle
to move the machine.
8. Keep untrained bystanders away from the machine.
9. Before each use, ensure the correct condition of the machine, power source,
power cord, plug, control panel, and tools.
10. Before each use, make sure that no part is cracked or loose. Make sure to
maintain correct conditions that can have an effect on the operation of the
machine.
11. Keep the machine dry. Do not expose the machine to rain, snow, or frost.
12. Do not stay below the machine that is put at heights.
13. Keep the work area well-lit, clean, and free of obstacles.
14. Make sure that the tool is correctly attached. Remove wrenches from the work
area before you connect the machine to the power source.
15. Do not use tools that are dull or damaged.
16. Unplug the power cord before you install and remove tools. Use protective gloves
to install and remove tools.
17. Use annular cutters without the pilot pin only when you drill incomplete through
holes.
18. Do not drill holes whose diameter or depth differ from those specified in the
technical data.
19. Do not use in explosive environments or near flammable materials.
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20. Do not use on surfaces that are rough, not flat, not rigid, or have rust, paint,
chips, or dirt.
21. Use the safety strap to attach the machine to a stable structure. Put the strap
through the hole in the machine body. In the horizontal position, attach the strap
to the carrying handle. Do not put the strap into the buckle from the front.
22. Use eye and ear protection and protective clothing. The clothing must not be
loose.
23. Be careful when drilling in plates thinner than 0.4″ (10 mm). The clamping force
depends on plate thickness and is much lower for thin plates.
24. Each time before you put the machine on the workpiece, rub the workpiece with
coarse-grained sandpaper. Make sure that the full bottom of the base touches
the surface.
25. Do not touch chips or moving parts. Do not let anything catch in moving parts.
26. After use, clean the machine and the tool. Do not remove chips with bare hands.
27. Unplug the power cord before you do maintenance or install/remove parts.
28. Repair only in a service center appointed by the seller.
29. If the machine falls, is wet, or has any damage, stop the work and immediately
send the machine to the service center for check and repair.
30. Do not leave the machine when it operates.
31. If you are not going to use the machine, remove the cutter and the pilot pin from
the holder. Then, remove the machine from the work area and keep it in a safe
and dry place.
32. If you are not going to use the machine for an extended period, put anti-corrosion
material on the steel parts.
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3. STARTUP AND OPERATION
3.1. Installing and removing the annular cutter
Unplug the power cord. Turn the handles to the right (1) to lift the motor. Use gloves
to put the correct pilot pin into the cutter (2). Use a dry cloth to clean the spindle and
the cutter. Put the cutter into the spindle (3) so that the flat surfaces (4) align with the
screws (5). Use the 4 mm hex wrench to tighten the screws.
To remove the cutter, loosen the screws (5) with the 4 mm hex wrench.
2
1
3
5
4
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3.2. Installing and removing the cooling system
Turn the handles to lift the motor (1). Put the bottle on the machine (2). Attach the
hose to the fitting (3).
To remove the bottle, first detach the hose and lift the motor.
3.3. Monitoring system of the clamping force
The drilling machine has a system that monitors the clamping force of the
electromagnetic base. The force will be lower if there is rust, paint, chips, or dirt. The
force will be lower also if the surface is thin, rough, not flat, not rigid, the voltage is
lower than required, or the bottom of the base is worn.
If the clamping force is too low, the system will not allow the machine to operate.
Then, after you release the green MOTOR button, the motor stops. This occurs on a
surface thinner than 0.2″ (5 mm). The clamping force is then only about 25% of the
force that you can get on a flat plate that is 1″ (25 mm) thick. To drill on thin plates
then, press and hold the green MOTOR button.
1
2
3
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3.4. Preparing
Before use, clean steel parts, including the spindle, from anti-corrosion material used
to preserve the machine for storage and transport.
Attach the handles to the feed shaft. The machine can help the work of a left-
handed person or in hard-to-reach places. To do this, install the feed shaft so that the
handles are on the opposite side of the machine.
Select the cutter or drill bit that matches the required hole diameter. Use a dry
cloth to clean the spindle and the cutter. Then, install the cutter as described before.
Put the machine on a flat ferromagnetic surface that is at least 0.24″ (6 mm)
thick.
Connect the machine to the power source. Set the MAGNET switch to ‘I’ to turn
on the clamping. Some types of steel (non-ferromagnetic) do not conduct magnetic
flux so the machine cannot clamp onto them.
Use the safety strap to prevent fall and injury if the machine loses the clamping.
Attach the machine to a stable structure by putting the strap through the hole in the
machine body. In the horizontal position, attach the strap to the carrying handle.
Make sure that the strap is tight and not twisted. If the machine comes loose from the
workpiece and hangs on the strap, replace the strap. Do not put the strap into the
buckle from the front.
INCORRECT
CORRECT
✓
Vertical drilling
Inverted drilling
Horizontal drilling
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