SteelMax D1 Pro-X Manuale utente
The tools of innovation.
801 W. Mineral Ave. Suite 103, Littleton, CO. 80126
1– 303 - 690 - 9146, FAX 303 – 690 – 9172
www.steelmax.com sales@steelmax.com
OPERATOR’S MANUAL
DRILLING MACHINE
WITH ELECTROMAGNETIC BASE
D
D1
1
P
Pr
ro
o-
-X
X
Contents
1. GENERAL INFORMATION .................................................................................................. 3
1.1. Application .................................................................................................................... 3
1.2. Technical data ............................................................................................................... 3
1.3. Equipment included ...................................................................................................... 4
1.4. Dimensions ................................................................................................................... 5
1.5. Design ........................................................................................................................... 6
2. SAFETY PRECAUTIONS .................................................................................................... 7
3. STARTUP AND OPERATION ............................................................................................. 9
3.1. Installing the handles .................................................................................................... 9
3.2. Installing the tools ....................................................................................................... 10
3.3. Installing and removing the drilling chuck (option) ...................................................... 11
3.4. Installing and removing the cooling system ................................................................ 12
3.5. Monitoring system of the clamping force .................................................................... 13
3.6. Preparing .................................................................................................................... 13
3.7. Drilling ......................................................................................................................... 15
3.8. Adjusting the gibs ........................................................................................................ 16
3.9. Replacing the brushes ................................................................................................ 17
4. ACCESSORIES ................................................................................................................. 18
4.1. Pressure cooling system ............................................................................................. 18
4.2. Drilling chuck 1/2″ 20 UNF x 1.5–13 mm .................................................................... 18
4.3. Adapter 3/4″ x 1/2″ 20 UNF ......................................................................................... 18
4.4. Pipe attachment DMP 251 .......................................................................................... 19
4.5. Pipe attachment DMP 501 .......................................................................................... 19
4.6. Vacuum pad ................................................................................................................ 20
4.7. Ejector ......................................................................................................................... 21
5. DECLARATION OF CONFORMITY .................................................................................. 29
6. ENVIRONMENTAL PROTECTION ..................................... Error! Bookmark not defined.
7. WARRANTY CARD ........................................................................................................... 30
D1 Pro-X
D1 Pro-X Operator’s Manual
3
1. GENERAL INFORMATION
1.1. Application
The D1 Pro-X is a drilling machine designed to drill holes with diameters of up to
1.57″ (40 mm) by using annular cutters. The machine can also drill holes with
diameters of up to 0.63″ (16 mm) by using twist drill bits. It also allows machining
holes with diameters of up to 1.57″ (40 mm) by using countersinks.
The electromagnetic base clamps the machine to ferromagnetic surfaces. This
makes sure that the operator is safe and the machine works correctly. A safety strap
protects the machine from falling in case of a clamping loss.
Accessories allow you to drill in pipes and clamp the machine to flat non-
ferromagnetic surfaces.
1.2. Technical data
Voltage
1~ 110–120 V, 50–60 Hz
1~ 220–240 V, 50–60 Hz
Power
1100 W
Spindle shank
3/4″ (19 mm) Weldon
Tool holder
3/4″ (19 mm) Weldon
Maximum drilling diameter with an annular cutter
1.57″ (40 mm)
Maximum drilling diameter with a twist drill bit
0.63” (16 mm)
Maximum diameter of a hole to be machined with a countersink
1.57″ (40 mm)
Maximum drilling depth
1.97″ (50 mm)
Clamping force
(surface with the thickness of 25 mm and roughness Ra = 1.25)
9900 N
Electromagnetic base dimensions
3.3″ × 6.6″ × 1.6″
(84 mm ×168 mm ×41.5 mm)
Stroke
160 mm (6.3″)
Rotational speed with load
440 rpm
Minimum workpiece thickness
0.375″ (10 mm)
Protection class
I
Protection level
IP 20
Noise level
More than 70 dB
Required ambient temperature
32–104°F (0-40°C)
Weight
28.7 lbs (13 kg)
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4
1.3. Equipment included
1
Drilling machine
1 unit
2
Plastic box
1 unit
3
Handle
3 units
4
Safety strap
1 unit
5
Cooling system
1 unit
6
2.5 mm hex wrench
1 unit
7
5 mm hex wrench
1 unit
8
5 mm hex wrench with a handle
1 unit
9
8 mm combination wrench
1 unit
–
Operator’s manual
1 unit
6
7
8
9
5
4
3
1
2
D1 Pro-X
D1 Pro-X Operator’s Manual
5
1.4. Dimensions
12.7″ (323 mm)
9.9” (253 mm)
13.6–19.9″ (346–506 mm)
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6
1.5. Design
Chip guard
Feed shaft
Electromagnetic base
Hole for a safety strap
Gib
Carrying handle
Motor START
Motor STOP
Bottle valve lever
Electromagnetic base
(MAGNET) switch
Spindle with arbor
D1 Pro-X
D1 Pro-X Operator’s Manual
7
2. SAFETY PRECAUTIONS
1. Before use, read this operator’s manual and complete a training in occupational
safety and health.
2. Use only in applications specified in this operator’s manual.
3. Make sure that the machine has all parts and they are genuine and not damaged.
4. Make sure that the specifications of the power source are the same as those
specified on the rating plate.
5. Connect the machine to a correctly grounded power source. Protect the power
source with a 16 A fuse for 230 V or a 32 A fuse for 115 V. If you are going to work
on building sites, supply the machine through an isolation transformer with class II
protection only.
6. Set the MAGNET switch to ‘O’ before you move the machine. Use carrying handle
to move the machine.
7. Do not carry the machine by the power cord and do not pull the cord. This can
cause damage and electric shock.
8. Keep untrained persons away from the machine.
9. Before each use, ensure the operating condition of the machine, power source,
power cord, plug, control panel, and tools.
10. Before each use, make sure that no part is damaged or loose. Make sure to
maintain correct conditions that will effect the operation of the machine.
11. Keep the machine dry. Do not expose the machine to rain, snow, or frost.
12. Do not stay below the machine when it positioned at heights.
13. Keep the work area well-lit, clean, and free of obstacles.
14. Make sure that the tool is correctly attached. Remove wrenches from the work
area before you connect the machine to the power source.
15. Do not use tools that are dull or damaged.
16. Unplug the power cord before you install and remove tools. Use protective gloves
to install and remove tools.
17. Unplug the power cord before you manually turn the spindle.
18. Use annular cutters without the pilot pin only when you drill incomplete through
holes.
19. Do not drill/machine holes whose diameter or depth differ from those specified in
the technical data.
20. Do not use in explosive environments or near flammable materials.
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8
21. Do not use on surfaces that are rough, not flat, not rigid, or have rust, paint,
chips, or dirt.
22. Do not use if the gibs are adjusted incorrectly.
23. Do not use if there is no grease on the gibs.
24. Use the safety strap to attach the machine to a stable structure. Put the strap
through the hole in the machine body. In the horizontal position, attach the strap
to the carrying handle. Do not put the strap into the buckle from the front.
25. Use eye and ear protection and protective clothing. The clothing must not be
loose.
26. We do not recommend work on workpieces thinner than 10 mm (0.375″). The
clamping force depends on the workpiece thickness and is much lower for thin
plates.
27. Each time before you put the machine on the workpiece, rub the workpiece with
coarse-grained sandpaper. Make sure that the full bottom of the base touches
the workpiece.
28. Do not touch chips or moving parts. Be careful not to catch loose items in moving
parts.
29. After use, clean the machine and the tool. Do not remove chips with bare hands.
30. Unplug the power cord before you do maintenance or install/remove parts.
31. Repair only in a service center appointed by the seller.
32. If the machine falls, is wet, or has any damage, stop the work and immediately
send the machine to the service center for check and repair.
33. Do not leave the machine when it operates.
34. If you are not going to use the machine, remove the tool from the holder. Then,
remove the machine from the work area and keep it in a safe and dry place.
35. If you are not going to use the machine for an extended period, put anti-corrosion
material on the steel parts.
D1 Pro-X
D1 Pro-X Operator’s Manual
9
3. STARTUP AND OPERATION
3.1. Installing the handles
Attach the handles to the feed shaft. You can install the shaft so that the handles are
on the opposite side of the machine. To do this, continue in the sequence that follows.
Make sure that the shaft is engaged with the rack (4).
3
1
2
5
4
D1 Pro-X
D1 Pro-X Operator’s Manual
10
3.2. Installing the tools
Unplug the power cord and lift the chip guard (1). Turn the handles to the right (2) to
lift the motor. Use gloves to put the correct pilot pin into the annular cutter (3). Use a
dry cloth to clean the spindle and the cutter. Put the cutter (twist drill bit or
countersink) into the spindle (4) so that the flat surfaces (5) align with the screws (6).
Use the 5 mm hex wrench to tighten the screws.
To remove the tool, loosen the screws (5) with the 5 mm hex wrench.
3
4
6
5
1
2
Indice
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