stertil DOCK products ED Manuale utente
Dock Leveller
Dock Leveller
Überladebrücke
Dock Leveller
ED
Operation Manual
Gebruikshandleiding
Bedienungsanleitung
Manuel utilisateur
© 2016 Stertil B.V. Original manual no.
03200800
Operation Manual 2 Dock Leveller ED
Please read and understand the contents of this Operation Manual carefully.
Failure to read the manual can result in serious damage, injury or death.
Keep this manual. Make sure that all operators of the Dock Leveller have read
and understand the contents of this manual.
Copyright © 2016 Stertil B.V. All rights reserved worldwide.
This language version of the manual is verified by the manufacturer (Original manual).
No part of this publication, including drawings and diagrams, may be reproduced and/
or made public, whether by printing, photocopying, microfilm or by any other means
whatsoever, without the prior written permission of Stertil B.V..
Operation Manual 3 Dock Leveller ED
Contents
1 Preface 5
1.1 Storing the manual 5
1.2 Guarantee and liability 5
1.3 Recommissioning 5
1.4 Version history 6
1.5 Trademarks 6
1.6 EC Declaration Of Conformity Of The Machinery 7
2 Safety 8
2.1 Safety messages 8
2.2 Manufacturer details 9
2.3 General safety instructions 9
2.4 Safety signs 11
2.5 Safety features 11
2.5.1 Emergency stop switch 12
2.5.2 Automatic safety device 12
2.5.3 Lateral tilt torsion 12
2.5.4 Maintenance support 13
2.6 Lock-out/tag-out 14
2.6.1 Lock-out/tag-out procedure 14
2.6.2 Ending lock-out/tag-out procedure 15
2.7 Risks 15
2.8 Hazards 16
2.8.1 Electrical hazards 16
2.8.2 Mechanical hazards 16
2.9 Instructions to the owner and employer 16
2.10 Environmental aspects 17
2.10.1 Disposal 17
2.10.2 REACH declaration 17
3 Introduction 18
3.1 Requirements for operators 19
3.2 Training levels 19
3.3 Personal protection equipment 20
4 Description 21
4.1 Technical specifications 23
4.2 Product specification 24
5 Operation 25
5.1 Control components 25
5.2 Operation procedures 26
5.2.1 Switching on 26
5.2.2 Switching off 27
5.2.3 Running procedures 28
6 Inspection and maintenance 31
6.1 Aim of maintenance 31
6.2 When you carry out maintenance 31
6.2.1 Placing the maintenance support 32
6.2.2 Removing the maintenance support 33
6.3 Preventive maintenance schedule 33
6.3.1 Cleaning 34
6.3.2 Lubrication 34
6.3.3 Visual inspection 35
Operation Manual 5 Dock Leveller ED
1 Preface
This is the Operation Manual for the Dock Leveller ED. The manual is intended
for owners and operators. This manual contains important information and
instructions on safety, operation and use. Please read all information carefully
and follow the instructions and guidelines in this manual carefully. This ensures
that you will obtain long-term optimal performance and that possible accidents
and serious injury will be prevented.
In addition to this Operation Manual, you also received an installation manual.
That manual is intended for service mechanics and maintenance technicians
who install and maintain the Dock Leveller.
1.1 Storing the manual
The Operation Manual is a part of your machine. Store the manual in the
immediate vicinity of the machine. Always present a copy of the manual to
operators as they work with the Dock Leveller.
1.2 Guarantee and liability
Please refer to the order confirmation and the delivery terms and conditions for
the applicable guarantee and liability.
1.3 Recommissioning
In the event of a recommissioning (e.g. relocation of the machine or a transfer
of ownership), you MUST contact Stertil B.V. and representative subcontractor
to discuss the procedures, terms and conditions, service contract, etc., so that
the proper functioning and safety of the machine after recommissioning can be
guaranteed. This manual should always be relocated with the Dock Leveller.
If Stertil B.V. is not involved in a recommissioning, then Stertil B.V. is not liable
for any claims of third parties arising from that recommissioning.
Operation Manual 6 Dock Leveller ED
1.4 Version history
Every effort has been made to make this manual as accurate and complete as
possible. Should you discover any errors or omissions, please bring this to the
attention of your local Stertil B.V. service department or distributor, so that we
can make amendments. This will enable us to improve our documentation.
The instructions in this manual do not take into account different national
regulations and laws. When operating the Dock Leveller, it is the sole
responsibility of the operators to make sure that all applicable local laws and
regulations are obeyed.
During the lifetime of the Dock Leveller, engineering improvements may result
in the need to revise this manual. It is then at the discretion of Stertil B.V., if a
revision/new version of this manual is required
The following table describes the main changes for each document version of
this manual.
Version Date Changes
0 December 2016 Original edition
The information in this document concentrates solely on the installation, use
and maintenance of the Dock Leveller as intended by Stertil B.V.. In the event
that the products, parts or procedures are applied in any way other than that
described in this manual, then confirmation from Stertil B.V. must be obtained
as to the correctness and suitability of that use.
1.5 Trademarks
All trademarks stated in this manual are registered trademarks of Stertil B.V. or
her suppliers.
Operation Manual 7 Dock Leveller ED
1.6 EC Declaration Of Conformity Of The Machinery
Declaration according to Directive 2006/42/EC and EN 1398:2009, as amended (hereafter
called Machinery Directive). This language version of the declaration is verified by the
manufacturer (original declaration).
We (manufacturer):
Business name: Stertil B.V.
Address: Westkern 3 9288 CA, Kootstertille
Country: The Netherlands
declare for the product described below:
Generic denomination: Doc Leveller
Commercial name: Edge Dock
Model: ED
Type:
Serial Number:
Function: The Dock Leveller is designed for the loading and
unloading of trucks with the aid of vehicles such as forklifts
or electric pallet trucks.
that all the relevant provisions of the Machinery Directive are fulfilled;
that the product also complies with the provisions of the following European Directives:
the ‘Low Voltage Directive’ 2006/95/EC (applies to control box), and the ‘EMC Directive’
2004/108/EC (applies to control box).
that the product is designed and constructed in accordance with the system of full quality
assurance approved by:
Business name: C+ Certificering bv
Identification number: 11223/2
Address: Produktieweg 8, 9301 ZS Roden
Country: Netherlands
and that the following natural or legal person established in the Community is authorized to
compile the technical file:
Business name: Stertil Group
Name and position: U. Bijlsma, General Manager
Address: Westkern 3 9288 CA, Kootstertille
Country: The Netherlands
Done at Kootstertille, 01 November 2015.
U. Bijlsma
General Manager, Stertil Group
Operation Manual 8 Dock Leveller ED
2 Safety
If performing operation activities, always carry out these activities with the
greatest caution to avoid injuries or damage to the Dock Leveller. All operation
activities may only be performed by an authorised and sufficiently instructed
person. It is the responsibility of those in charge to ensure safe working
conditions.
Our safety requirements may under no circumstances conflict with the legal
ordinances and regulations that apply to the safety of the Dock Leveller. If any
one of the warnings or safety requirements should be in conflict with existing
local regulations, then the strictest regulation shall take precedence. The safety
instructions in this manual only serve as a guideline.
Always adhere to the local safety regulations. Stertil B.V. is not liable for
damage or physical injury due to ignoring the safety instructions.
2.1 Safety messages
This manual contains numerous warnings and safety notices.
Provides additional information that is helpful to do a task or to avoid problems.
Warns of a situation that may cause material damage if one does not follow the
safety instructions.
Operation Manual 9 Dock Leveller ED
Warns of a situation that may cause physical injury and/or material damage if
one does not obey the safety instructions.
Warns of a situation that will cause serious physical injury and/or heavy
material damage if one does not obey the safety instructions.
2.2 Manufacturer details
If you need any assistance, please contact your regional service centre. If
you still have questions after reading this manual, we would encourage you
to contact us. We appreciate all advice, feedback and suggestions from our
customers. Please contact:
Stertil B.V.
Address: P.O. Box 23, 9288 ZG Kootstertille
Westkern 3, 9288 CA Kootstertille
The Netherlands
Phone: +31 (0) 512 334 444
Fax: +31 (0) 512 332 638
E-mail: [email protected]
Internet: www.stertil.nl
2.3 General safety instructions
To safely work with the Dock Leveller, please follow the following safety
precautions carefully.
• Persons working with the machine must follow local safety and health
procedures, protocols and any additional local rules, laws and regulations
in addition to following the manufacturer's safety instructions. Additional
Operation Manual 10 Dock Leveller ED
rules and guidelines can be, but are not limited to local health and safety
regulations and the guidelines provided by professional associations.
• The machine manual must be available at the machine at all times.
• Read the operating instructions before you operate or maintain the machine.
• Make sure you have obtained, read and understood all instructions.
• Make sure you have obtained, read and understood any additional
instructions for special accessories for the machine.
• Carry out all work with and on the machine as described in the manual.
• Never start or operate a damaged machine.
• Always make sure that the machine is complete before operation. Operating
the machine with missing components can cause severe damage.
• Observe all signs with safety and danger notes. Replace warning and/or
safety signs immediately if they are missing or illegible.
• Do not perform any tasks for which you are not authorised. Only explicitly
qualified and authorised personnel may operate, maintain or repair the
machine.
• Personnel in training must be supervised at all times.
• Wear and use all needed personal protection equipment and safety gear
appropriate for the job.
• Keep a safe working environment.
• If necessary, make sure the machine complies with federal and local
standards before starting work.
• Do not use the machine for purposes other than those specified.
• All personnel working on or with the machine must be aware of possible
hazards.
• Never make any changes or additions to the machine, without obtaining
explicit written approval from the manufacturer/supplier. This also applies to
the installation and adjustment of safety devices.
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