TAWI CR80 Guida
User manual and spare
part list for CR80 (ENG)
Manual CR80 GB update 2019.indd 1 2019-09-11 14:18:42
2
Declaration of Conformity
According to 2006/42/EG Annex IIA
This manual and the Declaration of conformity is only valid when using TAWI authorised tools.
Manufacturer TAWI AB
Box 10205, Transportgatan 1, 434 23 Kungsbacka, Sweden
Authorised representative
Name:
Company:
Address:
Machine description
Product group: TAWI Lifting Trolleys
Product type: CR80
Serial number:
It is hereby conrmed that the machine mentioned is in compliance with the following directives:
• 2006/42/EG Machine Directive
• 2014/30/EU EMC Directive
The following harmonised standards have been used:
• 12100:2010 Safety of machinery - General principles for design - Risk
assessment and risk reduction
• SS-EN 349+A1:2008 Safety of machinery - Minimum gaps to avoid crushing of
parts of the human body
• SS-ISO 22915-16:2015 Industrial trucks - Verification of stability - Part 16:
Pedestrian-propelled trucks
• SS-EN ISO 3691-5:2015 Industrial trucks. Safety requirements and verification. Part 5:
Pedestrian-propelled trucks
• SS-EN 12895:2015 Industrial trucks - Electromagnetic compatibility
• SS-EN 1175-1+A1:2010 Safety of industrial trucks - Electrical requirements - Part 1:
General requirements for battery powered trucks
• SS-EN ISO 13849-1:2008 Safety of machinery - Safety-related parts of control systems - Part 1:
General principles for design)
• SS-EN 60204-1 Safety of machinery – Electrical equipment of machines – Part 1:
General requirements
Notied body: Inspecta
Date:
Place: Kungsbacka, SWEDEN
Signature:
Thomas Bräutigam, CEO TAWI Holding
Signature:
David Ranfalk, Responsible for the technical dossier
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Declaration of Incorporation of Partly Completed Machinery
According to 2006/42/EG Annex IIB
A nal certication is required before sending the lifter to an end customer.
Manufacturer TAWI AB, Box 10205, Transportgatan 1, 434 23 Kungsbacka, Sweden
Authorised representative
Name:
Company:
Address:
Machine description
Product group: TAWI Lifting Trolleys
Product type: CR80
Serial number:
It is hereby conrmed that the machine mentioned is in compliance with the following directives:
• 2006/42/EG Machine Directive
• 2014/30/EU EMC Directive
The following harmonised standards have been used:
• 12100:2010 Safety of machinery - General principles for design - Risk assessment and
risk reduction
• SS-EN 349+A1:2008 Safety of machinery - Minimum gaps to avoid crushing of parts of the
human body
• SS-EN ISO 3691-5:2015 Industrial trucks. Safety requirements and verification. Part 5: Pedestrian-
propelled trucks
• SS-EN 12895:2015 Industrial trucks - Electromagnetic compatibility
• SS-EN 1175-1+A1:2010 Safety of industrial trucks - Electrical requirements - Part 1: General
requirements for battery powered trucks
• SS-EN ISO13849-1:2008 Safety of machinery - Safety-related parts of control systems - Part 1:
General principles for design
• SS-EN 60204-1 Safety of machinery – Electrical equipment of machines – Part 1:
General requirements
Notied body: Inspecta
Date:
Place: Kungsbacka, SWEDEN
Signature:
Thomas Bräutigam, CEO TAWI Holding
Signature:
David Ranfalk, Responsible for the technical dossier
Important
When receiving a Declaration of Incorporation of Partly Completed Machinery according to 2006/42/EG Annex IIB,
a final certification according to 2006/42/EG Annex IIA is required before the lifter can be sent to an end customer.
The main part of this is to make sure that the lifter complies to SS-ISO 22915-16:2015 Industrial trucks -
Verification of stability - Part 16: Pedestrian-propelled trucks and to perform a risk analysis.
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Contents
1 Safety & important information 05
WEEE, RoHS and REACH 08
Do not make modications 08
Markings and labels on the CR80 08
2 Warranty 11
3 Overview 12
Loading 14
4 Quick start 15
Fasten tools on the sleigh 15
Torques to apply 15
5 User instructions 16
Start the lifter 16
Charge the battery 16
Battery charging indicator 18
Move the lifter 18
Apply brakes to the lifter 18
Operating tools 19
6 Service & maintenance 23
Inspections 23
Torques 24
7 Troubleshoot 26
Main unit 26
8 Tools and accessories 28
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1 Safety & important information
This chapter presents safety information about the TAWI CR80. Some of the information is divided in
Warning, Caution and Important. This division is based on the severity of the consequences that may
occur if the instructions are not followed. Stickers and labels are explained in this chapter and informa-
tion is provided about directives that TAWI follows.
This manual and the Declaration of conformity is only valid when using TAWI authorised tools.
WARNING: Risk of personal injuries or major material damages.
Caution: Risk of material damages.
Important: Important information is highlighted.
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WARNING
• Before operating a lifter, this manual must be read and understood.
• Always apply brakes to the rear wheels when loading and unloading.
• NEVER exceed the indicated max load capacity on the lifter or on a tool. If a special tool is used,
there might be a separate max load capacity indicated on the tool, make sure to always comply to
both.
• Make sure to load according to the load diagrams including y-distances. See Labels on TAWI CR80 on
page 09 and Loading on page 14.
• Make sure loads are distributed evenly on the platform and always load according to load diagram.
• The operator’s position should always be behind the lifter when it is used, also when using the hand
control!
• Stay clear of the area underneath a tool at all times.
• Stay clear of moving parts.
• During all service and maintenance, lay the lifter down on the oor (on its back).
• In order to deal with the lifter’s cables and wiring, a good knowledge of electricity and TAWI electri-
cal schedules of the lifters is required. Faults can cause damage to people and property.
• NEVER climb on the lifter.
• NEVER stand on the housing or any other part of the lifter.
Caution
• The lifters are made for indoor use on a smooth, even oor/surface. Max allowed inclination is 4%.
• The recommended temperature range for the lifters is 10 - 50 degrees Celsius (50 - 122 degrees
Fahrenheit). The lifting performance may vary when the temperature deviates from 20 degrees
Celsius
(68 degrees Fahrenheit).
• Make sure there is good lighting in areas where the lifter is operated.
• Use caution when passing over thresholds, oor drains, hoses or cables.
• Lifter can be washed with pressure washers. The CR80 have IP65 rating.
• Recharge the battery in a designated dry area.
• Any part of this lifter or accessories that show signs of wear or other damage must be replaced
immediately. The lifter must not be used before the damaged part is replaced.
• Do not use the lifter while it is plugged into an outlet.
• Only run the lifter when it is completely assembled.
• Wear steel toe shoes with good grip when operating the lifter.
• Never manually move the tool past the top switch.
• There is always one top switch and one bottom switch assembled on the lifter. NEVER move the top
or bottom switches.
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Important
• To prevent damages and injuries caused by improper use and not to compromise the warranty and
liability: Follow the instructions in this manual at all times!
• The lifter is certied as a unit together with a specic tool. If the tool is changed, this must be
checked with TAWI. If a tool is used that is not authorised by TAWI, a new nal certication of the
complete lifter must be implemented.
• Use the TAWI CR80 or accessories only in accordance with all instructions in this manual.
• Keep this manual accessible to all sta.
• The lifter is not intended for use by persons (including children) with reduced physical, sensory or
mental capabilities, or lack of experience or knowledge, unless they have been given supervision or
instruction concerning use of the appliance by a person responsible for their safety. Children should
be supervised to ensure that they do not play with the lifter.
• Due to a safety mechanism, if a tool hits an object or surface when lowered, it will stop
immediately.
• Use only TAWI original spare parts.
• Always follow any local/national recommendations as well as the instructions in this manual.
• The lifter and accessories should only be used when they are in perfect working order.
• If the lifter is to be out of use for a longer period, ensure that the battery is maintained (not
drained).
• Intermittent-duty:15%.
• Emission sound pressure level: <70 dB (A).
• The lifters max load capacity has been tested with 10% dynamic overload and 25% static overload.
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WEEE, RoHS and REACH
TAWI follows the WEEE (Directive 2012/19/EU), RoHS (2011/65/EU) and REACH (EC 1907/2006)
regulations.
A used battery and/or circuit board should either be returned to an authorised TAWI representative
or handed over to a station for chemical waste. All other parts can be discarded and assorted for
recycling.
Do not make modications
Welding and other mechanical modications to TAWI CR80 or accessories must be carried out by TAWI
authorised sta. According to ISO 3691-5, only if TAWI is no longer in business and there is no succes-
sor interested in the business, the user may perform a modication/alteration to a TAWI CR80. If this is
done, the modication/alteration must be designed, tested and implemented by experts in TAWI CR80
and their safety. Also, a permanent record of the design, test(s) and implementation of the modi-
cation/alteration must be maintained. Appropriate changes to the capacity stickers, labels and user
manual must be made, see Markings and labels on the TAWI CR80. A permanent and visible label must be
fastened on the lifter that states how the lifter has been modied/altered together with the date it was
performed. The name and address of the organisation that performed the modication must also be
included.
Markings and labels on the TAWI CR80
Identication plate
Tool Identication plate
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Do not use as a passenger lift! Do not
stand underneath a raised tool.
Risk of hands and feet getting caught in
machine! Do not put hands or fingers on
the mast or close to the sleigh or belt. Risk
of crushing/pinching!
Do not stand on or rest your feet on the
legs or battery casing!
This symbol precedes stated max load
capacity. Never exceed the indicated max
load capacity! Also see Loading on page
14 for information on how to load.
Labels on TAWI CR80
(Model)
Always load according to the load dia-
gram sticker. See Loading on page 14.
Note that this sample sticker has no num-
bers on the axes, see the real sticker for
numbers on your model.
These stickers provide information about
x and y-distances. See Loading on page
14.
X
Y
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Always transport the lifter with the load
LOWERED
Disconnect power supply before
servicing.
Label on the Coregripper tool
Sticker explaining handling and usage of the Coregripper tool.
Read manual instructions! The oper-
ator must read and understand this
manual before using the lifter.
Take precaution!
Manual CR80 GB update 2019.indd 10 2019-09-11 14:18:43
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