TAWI Light60 Manuale utente

TAWI Lightweight Lifting Trolley
This is the original version of the TAWI High Frequency Lifter user manual.

Manufacturer:
Business name: TAWI AB
Address: Transportgatan 1, 434 23 Kungsbacka, Sweden
Hereby declares that:
Type of machinery: Lifting Trolle
y
Product name:
Light60
Complies with the requirements of Machinery Directive 2006/42/EC
Complies also with applicable requirements of the following EC directives:
2014/30/EU
2011/65/EU (RoHS)
The following other standards and specifications have been applied:
EN ISO 12100:2010
EN 349+A1:2008
ISO 22915-16:2015
EN ISO 3691-5:2015
EN 12895:2015
EN 1175-1+A1:2010
EN ISO 13849-1:2008
EN 60204-1
Person authorized to compile the technical file:
Name: David Ranfal
k
Business name: TAWI AB
Address: Transportgatan 1, 434 23 Kungsbacka, Sweden
Signature:
Place and date: Kungsbacka 2021-02-01
Name: Thomas Bräutigam
Position: President Lifting Automation Division
EC DECLARATION OF CONFORMITY OF THE MACHINERY
Original
Directive 2006/42/EC, Annex II, A
This declaration is applicable only if the product(s) has/have been installed according to TAWI’s
instructions and provided that the product(s) has/have not been modified in any way.

Contents
1 Safety & important information 04
WEEE, RoHS and REACH 07
Do not make modications 07
Markings and labels on the TAWI Light Trolley 07
2 Warranty 09
3 Overview 10
Loading 11
4 Assembly 12
Unpacking 12
Mounting 13
5 User instructions 14
Start the lifter 14
Charge the battery 14
Battery charging indicator 15
Operating panel 15
Brakes 16
6 Service & maintenance 16
Inspections 17
7 Troubleshoot 18

Page 04
1 Safety & important information
This chapter presents safety information about the TAWI Light Trolley lifter (hereafter referred to as
lifters). Some of the information is divided in Warning, Caution and Important. This division is based on
the severity of the consequences that may occur if the instructions are not followed. Stickers and labels
are explained in this chapter and information is provided about directives that TAWI follows.
This manual and the Declaration of conformity is only valid when using TAWI authorised tools.
WARNING: Risk of personal injuries or major material damages.
Caution: Risk of material damages.
Important: Important information is highlighted.

Page 05
WARNING
• Before operating a lifter, this manual must be read and understood.
• Always apply brakes to the rear wheels when loading and unloading.
• NEVER exceed the indicated max load capacity on the lifter.
• Make sure to load according to the load diagrams including y-distances. See Labels on TAWI Light
trolley and Loading on page 7-8.
• Make sure loads are distributed evenly on the platform and always load according to load diagram.
• If any unexpected movement of the lifter occurs, press emergency stop.
• In case of emergency, engage the emergency stop, see Operating panel on page 15.
• Make sure to control and solve any potential errors before resetting the emergency stop.
• The operator’s position should always be behind the lifter when it is used. From this position the
emergency stop is within reach.
• Stay clear of the area underneath a tool at all times.
• Stay clear of moving parts.
• During all service and maintenance, lay the lifter down on the oor (on its back).
• In order to deal with the lifter’s cables and wiring, a good knowledge of electricity and TAWI elec-
trical schedules of the lifters is required. Faults can cause damage to people and property.
• NEVER climb on the lifter.
• NEVER stand on the cover or any other part of the lifter.
• It must never be used to lift living humans or animals.
Caution
• The lifters are made for indoor use on a smooth, even oor/surface. Max allowed inclination is 4%.
• The recommended temperature range for the lifters is 10 - 50°C (50 - 122°F). The lifting performance
may vary when the temperature deviates from 20°C (68°F).
• Make sure there is good lighting in areas where the lifter is operated.
• Use caution when passing over thresholds, oor drains, hoses or cables.
• Never spray or pour water onto the casing containing the battery, charger and motor. Clean with a
damp cloth only.
• Recharge the battery in a designated dry area.
• Any part of this lifter or accessories that show signs of wear or other damage must be replaced
immediately. The lifter must not be used before the damaged part is replaced.
• Do not use the lifter while it is plugged into an outlet.
• Only run the lifter when it is completely assembled.
• Wear steel toe shoes with good grip when operating the lifter.
• NEVER adjust the limit switch setting on the limit switch module.

Page 06
Important
• To prevent damages and injuries caused by improper use and not to compromise the warranty and
liability: Follow the instructions in this manual at all times!
• Keep this manual accessible to all sta.
• The lifters are not intended for use by persons (including children) with reduced physical, senses or
mental capabilities, or lack of experience or knowledge, unless they have been given supervision or
instruction concerning use of the appliance by a person responsible for their safety. Children should
be supervised to ensure that they do not play with the lifters.
• Use only TAWI original spare parts.
• Always follow any local/national recommendations as well as the instructions in this manual.
• The lifter should only be used when they are in perfect working order.
• If the lifter is to be out of use for a longer period, ensure that the battery is connected to an outlet
for the charger to maintain the battert.
• Intermittent-duty: 10%.
• Emission sound pressure level: <70 dB (A).
• The lifters max load capacity has been tested with 10% dynamic overload and 25% static overload.

Page 07
WEEE, RoHS and REACH
TAWI follows the WEEE (Directive 2012/19/EU), RoHS (2011/65/EU) and REACH (EC 1907/2006)
regulations.
A used battery and/or circuit board should either be returned to an authorised TAWI/Lifting Light
Trolley representative or handed over to a station for chemical waste. All other parts can be discarded
and assorted for recycling.
Do not make modications
Welding and other mechanical modications to TAWI Light Trolley or accessories must be carried out
by TAWI authorised sta. According to ISO 3691-5, only if TAWI is no longer in business and there
is no successor interested in the business, the user may perform a modication/alteration to a TAWI
Light Trolley. If this is done, the modication/alteration must be designed, tested and implemented
by experts in TAWI Light Trolley and their safety. Also, a permanent record of the design, test(s) and
implementation of the modication/alteration must be maintained. Appropriate changes to the capaci-
ty stickers, labels and user manual must be made, see Markings and labels on the TAWI Light Trolley. A
permanent and visible label must be fastened on the lifter that states how the lifter has been modied/
altered together with the date it was performed. The name and address of the organisation that per-
formed the modication must also be included.
Markings and labels on the TAWI Light Trolley
Identication plate Tool Identication plate
.

Page 08
Do not use as a passenger lift! Do not
stand underneath a raised tool.
Risk of hands and feet getting caught
in machine! Do not put hands or ngers
on the mast or close to the sleigh or
belt. Risk of crushing/pinching!
Do not stand on or rest your feet on the
legs or battery casing!
This symbol precedes stated max load
capacity. Never exceed the indicated
max load capacity! Also see Loading on
page 09 for information on how to load.
Labels on TAWI Light Trolley
Always transport the lifter with the load
LOWERED Disconnect power supply before
servicing.
Read manual instructions! The oper-
ator must read and understand this
manual before using the lifter.
Take precaution!

Page 09
This chapter presents warranty information about the TAWI Light Trolley .
If a TAWI Light Trolley is used according to all instructions in this manual it will perform well for many
years. TAWI oers a one year limited guarantee, excluding transportation charges, provided that the
lifter has been used under normal working conditions (one shift and then recharged) and in accordance
with the instructions in this manual. Non compliance with rules and instructions in this manual will
result in complete exclusion of TAWI´s liability.
Please contact your TAWI representative for further information.
2 Warrant

Page 10
3 Overview
a
b
d e
j
i
f
g
c
h
a. Mast
b. Control panel
c. Emergency stop
d. Leg
e. Identication plate
f. Rear wheels with brakes
g. Battery charging indicator
h. Handle
i. Platform
j. Front wheels
Indice
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