TDK-Lambda Genesys Series Manuale utente

Series

Programmable DC Power Supplies

G1.7 - 5kW in 1U 0-600V, 0-500A

PARALLEL KIT INSTRUCTION MANUAL

The manual covers kit options:

G/P-3U-10V

G/P-3U-20-40V

G/P-3U-60-100V

G/P-3U-150-600V



2

1.1

General

Parallel kit is supplied separately from the power supply packing according to order.

The usage of parallel kit is according to customer's needs.

1.2

Advanced Parallel

For parallel connection, refer to advanced parallel chapter in the series User Manual.

1.3

Product Safety Instructions

Safety approvals are valid for single unit only. These are not valid for parallel kit assembly.

When using a paralleling kit with a protective bracket, it must be correctly assembled, as described

further in this document.

1.4

Assembly Instructions

The supplied kit is used for standard and blank panel options. Follow the instructions carefully

according to power supply model.

1.4.1

G/P-3U-10V - Assembly Instructions for three 10V units in Parallel

1.4.1.1

Components List

Image Component Quantity



10‐32x5/16PanHeadScrew,StainlessSteel 12



HelicalSpring‐LockWasher,No.10,StainlessSteel 12



PlainWasher,No.10,StainlessSteel 12



ConnectionPlate3U 2



OutputShort 2

3

Image Component Quantity



M3x4CFlatHeadScrew,NickelPlated 8



ParallelingCable 2



OutputCover 1



BusBarInsulator 2





M3x8SEMSScrew,NickelPlated 6



4

1.4.1.2

Installation Steps

1. Attach connection plates, one on each side of the power supplies, using 12 pan head screws,

12 helical spring-lock washers and 12 plain washers as illustrated in Figure 1.



 



Figure1:Three10VUnitsConnectionPlates3UAssembly

2. Attach output short plates, one on each triple of terminals, using eight flat head screws as

illustrated in Figure 2.



Figure2:Three10VUnitsOutputShortPlatesAssembly



ConnectionPlate



PlainWasher,No.10,StainlessSteel



HelicalSpring

‐

LockWasher,No.10,StainlessSteel



10‐32x5/16PanHeadScrew,StainlessSteel

Tighteningtorque:25.4‐31.7Lbf‐inch(2.87‐3.58Nm).

M3x4CFlatHeadScrew,NickelPlated

Tighteningtorque:4.7‐5.7Lbf‐inch(0.53‐0.64Nm)

OutputShort



5

3. Connect two paralleling cables from top unit M connector to bottom unit S connector as

illustrated in Figure 3.



Figure3:Three10VUnitsParallelingCableConnection



4. Insert output cover through the cables as illustrated in Figure 4.





Figure4:OutputCoverInsertion



ParallelingCable



Output

Cover



6

5. Assemble two lugs on each bus bar, one on each side, using two hexagon bolts, four plain

washers, two helical spring-lock washers and two hexagon nuts as illustrated in Figure 5.















Figure5:Three10VUnitsLugsAssembly



6. Assemble bus bar insulator prior to output cover assembly. The insulator is flexible and could

be opened in its bottom side. Open the insulator and cover the bus bar by sliding it over the

bus bar, from top to bottom, as illustrated in Figure 6. Repeat for the second bus bar.



 

Figure6:Three10VUnitsBusBarInsulatorAssembly



Forrecommendedlugsrefer

to seriesSafety&

InstallationManual.

Notsupplied.

HexagonNut,M10,StainlessSteel

HelicalSpring

‐

Lock

Washer,M10,StainlessSteel



PlainWasher,M10,StainlessSteel



M10x25HexagonBolt,StainlessSteel

Tighteningtorque:220‐265Lbf‐inch(24.9‐29.9Nm)

BusBarInsulator



7

7. Fix output cover to the power supplies using six SEMS screws as illustrated in Figure 7.





Figure7:Three10VUnitsOutputCoverAssembly



M3x8SEMSScrew,NickelPlated

Tighteningtorque:4.7

‐

5.7Lbf

‐

inch(0.53

‐

0.64Nm)



8

1.4.2

G/P-3U-20-40V - Assembly Instructions for three 20V-40V units in Parallel

1.4.2.1

Components List

Image Component Quantity



10‐32x5/16PanHeadScrew,StainlessSteel 12



HelicalSpring‐LockWasher,No.10,StainlessSteel 12



PlainWasher,No.10,StainlessSteel 12



ConnectionPlate3U 2



OutputShort 2



M3x4CFlatHeadScrew,NickelPlated 8



ParallelingCable 2



OutputCover 1

9

Image Component Quantity



BusBarInsulator 2



Protection

Insulator

1





M3x8SEMSScrew,NickelPlated 8



10

1.4.2.2

Installation Steps

1. Attach connection plates, one on each side of the power supplies, using 12 pan head screws,

12 helical spring-lock washers and 12 plain washers as illustrated in Figure 8.



 



Figure8:Three20V‐40VUnitsConnectionPlates3UAssembly

2. Attach output short plates, one on each triple of terminals, using eight flat head screws as

illustrated in Figure 9.



Figure9:Three20V‐40VUnitsOutputShortPlatesAssembly



ConnectionPlate



PlainWasher,No.10,StainlessSteel



HelicalSpring‐LockWasher,No.10,StainlessSteel

10‐32x5/16PanHeadScrew,StainlessSteel

Tighteningtorque:25.4‐31.7Lbf‐inch(2.87‐3.58Nm).

M3x4CFlatHeadScrew,NickelPlated

Tighteningtorque:4.7‐5.7Lbf‐inch(0.53‐0.64Nm)

OutputShort



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