Teleflex Marine KE-4 Manuale utente
KE-4 FT033
Installation/Operation
Instruction Manual
Electronic Control System
Electronic Control System
Thumb Tab Guide
Trolling Module Handheld Control Engine Synchronization
Trolling Module
Handheld Control
Engine Synchronization
Electronic Control System
Electronic Control System
TABLE OF CONTENTS
Introduction .....................................................................................................1
Basic Performance .........................................................................................2
Name Of Each Part ........................................................................................3
Components ...................................................................................................4
Name And Function Of Control Unit Components ..........................................5
Name And Function Of Control Head Components .......................................6
Name And Function Of Actuator Components ................................................7
How To Operate ...............................................................................................8
1. Initial operation after power ON ........................................................................... 8
2. When the control head connected to R/C-1 is to be used first ............................. 8
3. When the control head connected to others than R/C-1 is to be used first ........... 8
4. Shift throttle operation ........................................................................................... 8
5. Neutral throttle operation ...................................................................................... 9
6. Station transfer ...................................................................................................... 9
Determination Of Cable Length ....................................................................10
Installing The Control Head .......................................................................... 11
Installing The Control Unit ............................................................................12
Installing The Actuator ..................................................................................13
Connecting The Control Head And Control Unit ............................................14
Connecting The Actuator And Control Unit ...................................................15
Connecting The Neutral Switch Harness ......................................................16
Connecting The Harness Power Supply ........................................................17
Connecting The Communication Harness ....................................................18
Connecting The Dim Harness ......................................................................19
Overall Wiring Diagram ................................................................................20
Cable Installation ...........................................................................................21
1. Cable installation to the actuator ........................................................................21
2. Cable installation to the engine ..........................................................................22
Electronic Control System
Adjusting The Control Unit .............................................................................23
1. Setting the throttle actuator operation direction ..................................................24
2. Setting the forward throttle actuator stroke .........................................................24
3. Setting the throttle actuator stroke opening ........................................................24
4. Setting the reverse throttle actuator stroke .........................................................25
5. Setting the shift actuator operation direction .......................................................25
6. Setting the shift actuator stroke ..........................................................................25
7. Setting the throttle delay ....................................................................................26
8. Setting the shift pause ........................................................................................26
Operation Check ..........................................................................................27
1. Shift and throttle operation check ......................................................................27
2. Confirmation of the engine start .........................................................................27
Manual Operation Method ............................................................................28
Alarm Indication ............................................................................................29
Check Points In Case Of Trouble ..................................................................32
Maintenance And Service ..............................................................................33
Control Head Template .................................................................................35
Control Unit Template ...................................................................................37
Electronic Control System 1
Electronic Control System
INTRODUCTION
This manual has been prepared to ensure your correct operation of the KE-4 system. Be sure to read
this manual thoroughly to understand the contents to prevent injury or damage to the property through
abuse. Always keep the manual within your reach during operation.
This product controls the shift (clutch) and throttle (governor). It is recommended therefore to read
the manual of engine and clutch.
The specifications may be subject to change without notice in view of improvement, resulting in
more or less difference between the content of the manual and the product. In case of ambiguity
or questions concerning the product or the manual, consult with your dealer.
SAFETY PRECAUTIONS
This manual contains precautions under the following headers, which, if not observed, may result
in injury or damage to the property. Pay particular attention to these precautions.
WARNING
Failure to comply with a Warning may result in an accident or death or heavy injury.
CAUTION
Failure to comply with a Caution may result in an accident of light injury or damage to the
product or properties.
2 Electronic Control System
Electronic Control System
BASIC PERFORMANCE
1. Electric Performance
a. Supply voltage
For DC12V model:DC9V~16V
For DC24V model:DC16V~3OV
b. Max. current of actuator:16A or less(at 49N{5kgf}load)
c. Current consumption at stop of actuator: 0.5A or less
2. Performance of Actuator
a. Thrust
Maximum operating thrust:147N{15kgf}
Constraint load :343N{35kgf}
b. Stroke
Shift: Forward stroke 26 • 30 • 34 • 40mm
Shift: Reverse stroke 26 • 30 • 34 • 40mm
Shift: Forward and reverse strokes can be set separately.
Throttle: Max. 80mm
3. Temperature Range
a. Operating temperature:-20~+75°C
b. Storage temperature :-40~+lOO°C
4. Principal Functions
a. Shift: Forward/reverse operation
b. Throttle: Acceleration/deceleration
c. Neutral throttle: Only the throttle is activated to warm up the engine.
d. Control Station:Max.4 stations
e. Neutral safety switch: Enables engine start up only when the shift is in the neutral position.
f. Dim display:Decreases illuminance of the lamp on the control head at night.
g. Fault indication: Detect system faults and indicate by the frequency of flashing of the
pilot lamp of the control head.
h. Mechanical back-up: Enables mechanical operation of the actuator when the system failure
makes operation from the control head impossible.
Electronic Control System 3
Electronic Control System
NAME OF EACH PART
The figure below shows an example of two engines/two control station system.
: Indicates identification
: Indicates the destination of connection
10M
10M
4 Electronic Control System
Electronic Control System
Required
Single Engine Two Engines Note:
No. of Station No. of Station
No. Name Part No. 1st 2nd 3rd 4th 1st 2nd 3rd 4th
➀ Control Head NM0511-00 1 2 3 4 — — — —
NM0510-00 — — — — 1 2 3 4
➁ Control Unit
24 V Model NM0478-00
12V Model NM0477-00 1 1 1 1 2 2 2 2
➂ Actuator NM0165-00 1 1 1 1 2 2 2 2
➃ Communication
Harness 5m NM0619-05 — — — — 1 1 1 1
➄ Remote Control
Harness
4m NM0616-04
6m NM0616-06
8m NM0616-08
10m NM0616-10
12m NM0616-12
14m NM0616-14
16m NM0616-16 1 2 3 4 2 4 6 8
18m NM0616-18
20m NM0616-20
24m NM0616-24
30m NM0616-30
38m NM0616-38
40m NM0616-40
50m NM0616-50
➅ Power Supply
Harness 10m NM0414-33 2 2 2 2 4 4 4 4
➆ Circuit Breaker
20A NJ0514-00 2 2 2 2 4 4 4 4
➇ Buzzer
12V Model NJ0251-00
24V Model NJ0515-00 1 2 3 4 2 4 6 8 Option
➈ Cable CC633XX Specify
33C Supreme 2 2 2 2 4 4 4 4 length
➉ Mechanical Use standard
Control Head control head 1 1 1 1 2 2 2 2 Option
Cable (for CC633XX Option
manual 33C Supreme 2 2 2 2 4 4 4 4 specify
operation) length
Refer to the name of each part on page 3.
Note: 1 meter = 39 inches
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