Terex Genie GR Series Manuale utente

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CAMPAIGN BULLETIN 090007

Original Release Date: October 29, 2009

Revised Date: 25-01-2010

Subject: Platforms with Gated Entry

Models and Serial Numbers Affected:

GR : GR-101 to GR09-14664

AWP: 3896-101 to 3801-21190

AWP02-21198 to AWP09-65432

IWP : 4096-101 to 4001-4199

IWP02-4218 to IWP09-8283

CWP : 0001-109

0196-118 to 0101-1248

CWP02-1249

SP : 1796-101 to 1797-255

Allowable Hours: 30 minutes

Issue:

Genie Industries, Inc. has received reports that the gate in the above referenced machines can

fail to latch. If the gate does not latch, the guard rail system does not provide the required

level of fall protection for the operator.

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CAMPAIGN BULLETIN 090007

Action Required:

1. Immediately locate all machines within the serial number ranges shown above.

2. Until the new kit is installed, ensure that the gate is latching as shown in the pictures

below. If the gate does not latch as shown in the pictures below, immediately remove

the machine from service.

Gate is properly latched when the pin is engaged in the slot

underneath the gate swing arm

slot

gate

swing

arm

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CAMPAIGN BULLETIN 090007

floor length floor width

double side

entry

3. Use the illustrations below, and determine the type of platform on your machine.

Type A Type B

(Platform with Extension) (Utility Platform)

Type C

(Standard, Extra Large, Narrow

and Ultra Narrow)

4. If your machine is equipped with type A or B platform, continue on to step 5.

If your machine is equipped with type C platform, measure the floor length and floor

width of the platform.

Note: Use the attached Parts Order Form to record the dimensions of your platform.

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CAMPAIGN BULLETIN 090007

5. Use the table below to determine the kit for your platform:

Platform Style Floor Dimension

(L x W)

Kit

P/N

Type A Platform (GR models from GR-101 to GR01-341) N/A 145325

Type A Platform (GR models from GR01-342 to GR05-5000) N/A 145187

Type A Platform (GR models from GR05-5001 to GR06-7389) N/A 145321

Type A Platform (GR models from GR06-7390 to GR09-14664) N/A 145186

Type B Platform (Utility Platform: SP or CWP) N/A 145277

Type C Platform (Standard : AWP, IWP , CWP or GR) 26 in x 27 in (66 cm x 68 cm) 145183

Type C Platform (Extra Large : AWP, IWP or CWP) 30 in x 27 in (76 cm x 68 cm) 145183

Type C Platform (Narrow: AWP,IWP or CWP) 26 in x 20 in (66 cm x 51 cm) 145184

Type C Platform (Narrow: GR model) 26 in x 20 in (66 cm x 51 cm) 145270

Type C Platform (Ultra Narrow: AWP,IWP, CWP or GR) 22 in x 18 in (56 cm x 48 cm) 145185

6. Completely fill out the attached Parts Order Form and fax to Genie’s Parts Department

to receive, at no charge, a gate latch kit with installation instructions.

Upon receipt of parts, installation must take place as soon as possible, but no later

than 30 days from receipt of parts.

7. Fill out and sign the completion form included with the instructions in the parts kit and fax

to Genie’s warranty department to verify that this campaign bulletin has been completed.

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CAMPAIGN BULLETIN 090007

Warranty:

The labor and travel distance required to perform this inspection and installation are covered

under the provisions of our warranty agreement. Warranty claims can be submitted by paper

claim or online. Please combine as many machines as possible on one claim form. If you need

more information about filing a warranty claim, call Genie’s warranty department.

If you are the owner of an affected machine and are not an authorized Genie dealer,

please contact your nearest Genie dealer for assistance in completing this bulletin. Only

Genie Authorized Dealers will be reimbursed for labor or any other costs associated with

this bulletin under the provisions of our standard warranty terms and conditions.

Local norms and regulations requires that the seller of a Genie machine report to Genie the

model and serial number of each machine sold, as well as the name, address, and telephone

number of the new owner, within 60 days of the sale.

Regulations also require that the manufacturer’s campaign bulletins be completed. It is your

responsibility to communicate this important information to all machine owners and applicable

branches. If you require additional copies of this bulletin or have any questions, please contact

Genie’s service department at:

UK: 00 44 1476 584 333

France: 00 33 237 260 986

Germany: 00 49 422 1491821

Italy: 0039 075 941 8171

Iberica: 0034 935 725 380

Scandinavia: 0046 3157 5154

Middle East: 0097 143 391 800 or

0097 150 459 7937

All other locations: 0031 653 221 908

Enclosures:

Parts order form

Owner update form

Machine list report

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CAMPAIGN BULLETIN 090007

Owner Update Form

(for updating machine owner information only)

Genie requires that the seller of a Genie machine report to Genie the model and serial number of each

machine sold, as well as the name, address, and telephone number of the new owner, within 60 days of the

sale.

•If you have sold a machine, list the complete model and serial number (example: GR05-5062, AWP06-

52934, IWP08-7698, 0198-627 and 1797-183) and the name, address and phone number of the new owner.

New Owner Information:

Machine 1 Machine 2 Machine 3

Model*

Serial Number*

Owner Name*

Address 1*

Address 2

City/State/Zip*

Phone Number*

Contact Person

* Required fields.

Seller Information:

Date:

Company Name:

Account #:

Address:

(street)

(city)

State, zip code

Phone #:

•List any machines that could not be inspected or repaired because of the following:

Model & Serial Number Scrapped Exported Stolen Others (explain)

- - - -

Fax to:

UK: 0044 1476 584 330 Italy : 0039 075 941 8146

France: 0033 237 310 300 Scandinavia: 0046 3157 5104

Germany: 0049 422 149 1820 Middle East: 0097 143 391 802

Iberica: 0034 935 725 080 All other locations: 0031 183 581 566

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CAMPAIGN BULLETIN 090007

Parts Order Form

Fax this form to Genie Industries to receive the indicated Gate Latch Kit for your machine. List the model and

serial number of each affected machine.

•Please list the complete model and serial number (example: GR05-5062, AWP06-52934,

IWP08-7698, 0198-627 and 1797-183)

Platform Style Floor Dimension

(L x W) Kit P/N

Type A Platform (GR models from GR-101 to GR01-341) N/A 145325

Type A Platform (GR models from GR01-342 to GR05-5000) N/A 145187

Type A Platform (GR models from GR05-5001 to GR06-7389) N/A 145321

Type A Platform (GR models from GR06-7390 to GR09-14664) N/A 145186

Type B Platform (Utility Platform: SP or CWP) N/A 145277

Type C Platform (Standard : AWP, IWP , CWP or GR) 26 in x 27 in (66 cm x 68 cm) 145183

Type C Platform (Extra Large : AWP, IWP or CWP) 30 in x 27 in (76 cm x 68 cm) 145183

Type C Platform (Narrow: AWP,IWP or CWP) 26 in x 20 in (66 cm x 51 cm) 145184

Type C Platform (Narrow: GR model) 26 in x 20 in (66 cm x 51 cm) 145270

Type C Platform (Ultra Narrow: AWP,IWP, CWP or GR) 22 in x 18 in (56 cm x 48 cm) 145185

Serial Number Platform Type Floor Dimension (L x W) Kit P/N

- - -

Send Parts to: (If you would like to send

parts to a different location)

Date:

Company Name Company Name:

Ordered By: Attn:

Account No.: Account No.:

Address: Address:

(street) (street)

(city) (city)

(state, zip code) (state, zip code)

Fax to Holland: 00 31 165 511 148

Parts Manual

Serial Number Range

Installation Instructions

Part No. 145159

Rev B

Gated Entry

AWP

IWP

CWP

REV B

2 AWP • IWP • CWP • SP • GR Part No. 145159

Installation Instructions

Information

Observe and Obey:

Repair procedures shall be completed by a

person trained and qualified on the repair of this

machine.

Immediately tag and remove from service a

damaged or malfunctioning machine.

Before Starting Installation:

Read, understand and obey the safety rules

and operating instructions in the appropriate

Operator's Manual.

Be sure that all necessary tools and parts are

available and ready for use.

Read this procedure completely and adhere to

the instructions. Attempting shortcuts may

produce hazardous conditions.

Important:

This procedure is for the replacement of the

gated entry mid-rail on certain AWP, IWP, CWP,

SP and GR machines, as required by Campaign

Bulletin090007.

Tools required:

7/16 inch combination wrench

7/16 inch socket

3/8inch drive ratchet

Screwdriver

Gated Entry

REV B

Installation Instructions

Part No. 145159 AWP • IWP • CWP • SP • GR 3

Use the chart below to determine the appropriate kit to be used on your platform.

Components of Kit 145183

Installation Instructions

Genie part number 145159

Qty. 1

Gated Tube Assembly, AWP

Genie part number 145190

Qty. 1

Bushing, 3/8 OD x 1/4 ID x 1.5 inches

Genie part number 37719

Qty. 2

Shim, 0.375 x 0.063 inch

Genie part number 12013

Qty. 4

Screw - HHC, 1/4-20 x 2.25 inches

Genie part number 8179

Qty. 2

LP Nylock Nut, 1/4-20

Genie part number 6889

Qty. 2

Components of Kit 145184

Installation Instructions

Genie part number 145159

Qty. 1

Gated Tube Assembly, AWP Narrow

Genie part number 145191

Qty. 1

Bushing, 3/8 OD x 1/4 ID x 1.5 inches

Genie part number 37719

Qty. 2

Shim, 0.375 x 0.063 inch

Genie part number 12013

Qty. 4

Screw - HHC, 1/4-20 x 2.25 inches

Genie part number 8179

Qty. 2

LP Nylock Nut, 1/4-20

Genie part number 6889

Qty. 2

Platform Style Floor Dimension Kit P/N

(L x W)

Platform with extension

(GR models from GR01-101 to GR01-341) N/A 145325

Platform with extension

(GR models from GR01-342 to GR 05-5000) N/A 145187

Platform with extension, LH

(GR models from GR 05-5001 to GR 06-7389) N/A 145321

Platform with extension

(GR models from GR 06-7390 to GR 09-14664) N/A 145186

Utility Platform (Stock Picker or CWP) N/A 145277

Standard Platform (AWP, IWP, CWP or GR) 26 in x 27 in (66 cm x68 cm) 145183

Extra Large Platform (AWP, IWP or CWP) 30 in x 27 in (76 cm x68 cm) 145183

Narrow Platform (AWP, IWP or CWP) 26 in x 20 in (66 cm x 51 cm) 145184

Narrow Platform (GR model) 26 in x 20 in (66 cm x 51 cm) 145270

Ultra Narrow Platform (AWP, IWP or CWP) 22 in x 18 in (56 cm x48 cm) 145185

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