Thermotron 8200 Plus Manuale utente

A Venturedyne, Ltd., Company

8200+ Display Module

Instruction Manual

Revision 0: September 7, 2017

This generic manual is intended for reference purposes only and is not intended to

be used to operate your equipment. For operating instructions and a description of

the features used on your specific control system, see the manual set supplied with

your Thermotron product.

This manual provides the most current generic operating instructions for this

controller at the time of its revision date. Therefore this manual may not include

some recent software changes. This manual also may cover features that are not

available on your current controller. Examples within this manual are for typical

configurations that may not apply to the configuration of your control system.

his generic manual is not intended to be used to operate your equipment.

For additional manuals, contact Thermotron Industries:

Web www.thermotron.com

E-mail info@thermotron.com

Phone Main 616-392-1 91

Product Support 616-392-6550

Marketing 616-393- 580

Fax Product Support 616-393- 5 9

Marketing 616-392-56 3

Address 291 Kollen Park Drive

Holland MI 9 23

USA





 Thermotron Industries

A M and Cortex are registered trademarks of A M Limited.

The information in this document is subject to change without notice. No part of this document may be

reproduced or transmitted in any form or by any means, electronic or mechanical, without the express

written permission of Thermotron Industries. Thermotron Industries may have patents or pending patent

applications, trademarks, copyrights, or other intellectual property rights covering subject matter in this

document. The furnishing of this document does not give you license to these patents, trademarks,

copyrights, or other intellectual property except as expressly provided in any written license agreement

from Thermotron Industries.

All relevant issues have been considered in the preparation of this document. Should you notice an

omission or any questionable item in this document, please feel free to contact the Thermotron Product

Support group between 8:00 AM and :30 PM Eastern Standard Time at

616-392-6550.

Regardless of the above statements, Thermotron Industries assumes no responsibility for any errors that

may appear in this document, nor for results obtained by the user as a result of using this product.

Destination Control: These commodities, technology or software when exported from the United States

or re-exported, are subject to Export Administration Regulations (EAR). Diversion contrary to U.S. law is

prohibited.

Revision 0: September 7, 2017

8200+ Display Module Instruction Manual able of Contents

hermotron Industries his generic manual is not intended to be used to operate your equipment. i

able of Contents

Specifications ................................................................................................................................................................................................................... iii

Section 1: Setup

Introduction to the 8200+ display module ..................................................................................................................................................... 1-1

•Using the touch screen ........................................................................................................................................................................... 1-1

•Recommended cleaning procedure .................................................................................................................................................... 1-2

•USB support................................................................................................................................................................................................. 1-2

•File functions ............................................................................................................................................................................................... 1-3

•8200+ file t pes ......................................................................................................................................................................................... 1-3

•Exporting 8200+ data ............................................................................................................................................................................. 1-3

8200+ display controls ............................................................................................................................................................................................. 1-

•Action buttons ............................................................................................................................................................................................ 1-5

•Function buttons ....................................................................................................................................................................................... 1-6

•Changing access levels and passwords ............................................................................................................................................ 1-7

Using the Setup panels ............................................................................................................................................................................................ 1-8

•S stem Setup panel .................................................................................................................................................................................. 1-8

•Control Parameters panel .................................................................................................................................................................. 1-12

•Computer IO panel ................................................................................................................................................................................ 1-13

•Service Messages panel ....................................................................................................................................................................... 1-16

•S stem Events panel ............................................................................................................................................................................. 1-17

•Chan/Aux Names panel ...................................................................................................................................................................... 1-19

Section 2: Operation

Running in manual mode ........................................................................................................................................................................................ 2-1

Program mode operation........................................................................................................................................................................................ 2-3

•Running a program .................................................................................................................................................................................. 2-3

•Programmed c cling................................................................................................................................................................................ 2-6

•Creating or modif ing a program ...................................................................................................................................................... 2-8

Using the Graph panel ........................................................................................................................................................................................... 2-11

•Graph setup .............................................................................................................................................................................................. 2-11

•Navigating the graph ........................................................................................................................................................................... 2-12

Using the Therm-Alarm panels .......................................................................................................................................................................... 2-13

•Therm-Alarm operating modes ........................................................................................................................................................ 2-14

•Positioning the input thermocouple or analog sensor ............................................................................................................ 2-14

•Viewing the Therm-Alarm settings ................................................................................................................................................. 2-15

•Changing the Therm-Alarm settings .............................................................................................................................................. 2-16

•Alarm mute and reset mode functions .......................................................................................................................................... 2-17

•Muting or resetting the Therm-Alarm ........................................................................................................................................... 2-17

•Calibrating a Therm-Alarm ............................................................................................................................................................... 2-17

Section 3: System Information

Monitors panel ............................................................................................................................................................................................................. 3-1

Activity Log panel ....................................................................................................................................................................................................... 3-2

Control Module panel ............................................................................................................................................................................................... 3-3

Computer interface diagnostic panel ................................................................................................................................................................. 3-

System Info panel ....................................................................................................................................................................................................... 3-5

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ii his generic manual is not intended to be used to operate your equipment. hermotron Industries

Section 4: Computer Interface

Overview ......................................................................................................................................................................................................................... -1

•Basic serial communication protocol ................................................................................................................................................ 4-1

•Multidrop address communication protocol (RS-485) ................................................................................................................ 4-1

•GPIB-specific commands........................................................................................................................................................................ 4-2

Command syntax ........................................................................................................................................................................................................ -3

•Quer commands ..................................................................................................................................................................................... 4-3

•Operation commands ............................................................................................................................................................................. 4-3

•Command data formats ......................................................................................................................................................................... 4-3

•Command concatenation ...................................................................................................................................................................... 4-4

Functional command sets ....................................................................................................................................................................................... -

•Control commands ................................................................................................................................................................................... 4-4

•Program status and edit from hold commands ............................................................................................................................ 4-4

•Programming commands ...................................................................................................................................................................... 4-4

•S stem status commands ...................................................................................................................................................................... 4-4

•Variable commands ................................................................................................................................................................................. 4-4

Interface command descriptions .......................................................................................................................................................................... -5

Using the interface command set ..................................................................................................................................................................... - 3

•Using the manual mode variable and control commands .................................................................................................... 4-43

•Using the edit from hold commands .............................................................................................................................................. 4-43

•Using the programming commands .............................................................................................................................................. 4-44

•Using the operation commands to load a program into the 8200+ ................................................................................. 4-45

•Using the quer commands to load a program from the 8200+ ........................................................................................ 4-45

Computer interface troubleshooting and error codes ............................................................................................................................. - 6

•Common computer interface problems and solutions ............................................................................................................ 4-46

•Error codes ................................................................................................................................................................................................ 4-48

Programming examples ........................................................................................................................................................................................ -50

Section 5: CM2 Calibration

Calibration functions ................................................................................................................................................................................................. 5-1

Verifying analog input and analog outputs..................................................................................................................................................... 5-2

Calibrating analog input and analog output channels ............................................................................................................................... 5-3

Adjusting process variable channels................................................................................................................................................................... 5-

Section 6: echnical Information and roubleshooting

Interconnect diagram ................................................................................................................................................................................................ 6-1

Interconnect description .......................................................................................................................................................................................... 6-2

Troubleshooting procedures ................................................................................................................................................................................. 6-3

•S mptom 1: The touch screen displa appears blank ................................................................................................................. 6-3

•S mptom 2: The touch screen does not work, works randoml , or produces incorrect results ................................... 6-3

•Replacing the 8200+ displa module ............................................................................................................................................... 6-3

Appendix A: Glossary

Appendix B: uning Control Parameters

Appendix C: uning P C Control Parameters

Appendix D: 8200+ Parameter and System Event Worksheets

8200+ Display Module Instruction Manual able of Contents

hermotron Industries his generic manual is not intended to be used to operate your equipment. iii

Specifications

Operation

Channels Up to independently programmable channels and single setpoint channels

Temperature range -200°C to + 00°C (-328°F to +725°F)

Measuring accuracy 0.25% of span typical

Temperature scale Celsius or Fahrenheit (user selectable)

Resolution 0.1°C or °F, 0.1% RH, or 0.01 for other linear applications

Sample rate Process variable sampled every 0.25 seconds

Timing Real time clock with month/day/year, hour:minute:second

Programming

Control method Proportional/integral. One of four parameter groups can be selected for each interval.

Proportional band Programmable 1.0 to 9999.0 units

Integral time Programmable 0 to 1,000 seconds

Intervals 300 per program

Interval length One second to 99 hours and 59 minutes, with one-second resolution

Operation Automatic or manual mode

Program storage Limited only by internal storage space

Looping Up to 300 loops can be used per program; loops can be repeated up to 9,999 times;

up to 32 nested loops are allowed per program

Inputs

Control channels Up to 8 ( programmable, single setpoint); thermocouple, RTD, voltage, and current

Digital inputs Up to 2 TTL

Analog inputs Up to 16 available. 0-20 mA or 0-10 Vdc.

Thermocouple inputs Thermocouple (type T, K, E, or J) or RTD

Monitoring channels Up to 16 thermocouple, RTD, voltage, current. 0-20 mA or 0-10 Vdc.

Outputs

Control outputs Proportional-control outputs, 1- to 15-second duty cycle; 0-5 Vdc, 0-20 mA, staged

heating and cooling, bypass, MTO, and system enable; TTL high/low or SSR, up to 32

TTL, 6 SSR (time proportioned/on/off)

Analog outputs Optional analog outputs to send throttles, setpoints, or process variables; 2 standard,

up to 8 current (0 to 20 mA) or voltage (0 to 10 Vdc)

Alarm outputs Process variable, deviation, refrigeration trip

Auxiliary outputs Up to 16 programmable outputs; on/off control per program interval

Auxiliary cooling output Programmable, 0 to 100% of adjustable time frame

System event outputs These outputs can be programmed independently or controlled manually; 2 standard,

up to 16 event outputs available

Graphing and data logging

Graphing mode •6 adjustable display intervals

•Auto scale Y-axis function

•Moveable cursor with automatic data point identification

•Drag and zoom feature

•“Go To” function for historical data fact navigation

Data log mode •All data logged every 6 seconds, approximately a 5-year history

•Export data wizard

•Back-up and restore wizard

able of Contents 8200+ Display Module Instruction Manual

iv his generic manual is not intended to be used to operate your equipment. hermotron Industries

Specifications

Hardware

Operating temperature 0°C to +50°C

Power requirements 95-135 Vac, 7-63 Hertz, 100 volt-amps maximum

12 watts typical, 20 watts maximum

Operating voltage range 18-28 volts (dc)

Open thermocouple protection Deactivates all controller outputs

Program memory Programs are stored on the MSBC micro SD card

Micro SD card GB

RAM 512 MB

Processor 1 GHz ARM

Cortex

-A8

USB One USB 2.0 port

Ethernet 100 MBps

Display

LCD type 7” (diagonal) widescreen color LCD with touch screen interface

800 x 80 resolution

LCD colors 65,536 (16-bit)

LCD backlight LED backlight

LCD backlight MTBF 20,000 hours

Touch screen type Four-wire resistive

Options

Remote interface Computer I/O:

•Ethernet (TCP/IP) [standard] • RS-232 [optional]

•RS- 85 [optional] • IEEE- 88 [optional]

Web server:

•Ethernet (TCP/IP) [standard]

Optional accessories •Additional control modules for input/output expansion

•Embedded Therm-Alarm(s)

8200+ Display Module Instruction Manual Setup

hermotron Industries his generic manual is not intended to be used to operate your equipment. 1-1

Section 1: Setup

Introduction to the 8200+ display module

NOTE: For information on the CM2 control module, refer to the CM2 Control Module Technical Manual.

The 8200+ display module consists of three main components:

•A miniature single-board computer (MSBC)

•A liquid crystal display (LCD)

The 8200+ motherboard is custom designed to interface with Thermotron’s line of instrumentation. The LCD is a

seven-inch-diagonal widescreen display with an LED backlight and resistive touch capability. For more detailed

information on the 8200+ display module, refer to Section 6 of this manual.

Using the touch screen

The touch screen monitor is the only user input device. To push a button or make a selection, use the supplied stylus

to touch the appropriate area of the monitor screen.

When you touch a specific area of the screen, one of several things could happen:

•The button will remain “in” and perform the desired function. For example, touching the Manual button will

switch the display to the manual mode screen.

•A radio button, check box, or line will be selected. Touching the radio button, check box, or line a second time

will deselect it.

•A drop-down menu will appear, enabling you to make a selection from a list.

•The alphanumeric keypad will appear. Use the keypad to enter an alphanumeric value into the field. Press Enter

to accept the new value, or press Cancel to close the keypad without entering a new value.

For example, when you touch a channel name field on the Chan/Aux Names panel, the keypad will appear,

indicating that you can enter an alphanumeric value into the field.

The alphanumeric keypad defaults to lowercase letters. To enter uppercase letters or the symbols on the number

keys, press Shift and then the desired letter keys. To return the keypad to lowercase letters, press Shift again.

The Backspace key deletes the character to the left of the cursor. The left and right arrow keys, located on either

side of the Space key, move the cursor to the left and right in the display field at the top of the keypad. The

8200+ will highlight the last key pressed.

Setup 8200+ Display Module Instruction Manual

1-2 his generic manual is not intended to be used to operate your equipment. hermotron Industries

•The numeric keypad will appear. At the top of the keypad is a small display

field as well as an indication of the allowable range of the selected field.

Use the keypad to enter a numeric value into the field.

For example, when you touch the Deviation field on the Program Creation

panel, the numeric keypad will appear, indicating you may enter a value

between 0.0 and 25.0 into the field.

The 8200+ will highlight the last key pressed. Press Enter to accept the new

value, or press Cancel to close the keypad without entering a new value

into the field.

Recommended cleaning procedure

Due to the nature of touch screen interfaces, the surface of the LCD has a tendency to accumulate dirt and

fingerprints, and requires regular cleaning. The surface of the LCD is very durable and resistant to most cleaners, but

the bezel assembly covering the 8200+ is not watertight and precautions should be taken to prevent any liquid or

cleaner from reaching the surface of the electronics behind the bezel. Wiping the LCD with a soft, dry cloth is the best

cleaning procedure, but a liquid glass cleaner may be used to remove stubborn marks. The glass cleaner should be

used to moisten the cloth and the damp cloth used to wipe the display, rather than applying the cleaner directly to

the surface of the LCD.

USB support

USB is included in the 8200+, mainly for the support of USB flash drives. The 8200+ supports all of the most likely

USB devices that would be used with a chamber: flash drives, keyboards, mice, hard drives, floppy drives, etc. Any

flash drive or other storage device connected to the 8200+ must be formatted as FAT32 in order to be recognized by

the operating system.

In addition to the USB driver support limitations in the 8200+, there is also a USB power distribution limitation. A USB

master can provide power to its devices, and the standard allows for two classifications of devices: high power and

low power. High-power devices require up to 500 milliamps of current to operate, and typically are larger devices like

a USB-powered floppy drive. Low-power devices will be more common in 8200+ applications and require no more

than 100 milliamps to operate. Examples of low-power devices are flash drives and anything that has its own power

supply. Due to limitation on the MSBC, the 8200+ can support only one high-power USB device at a time. Multiple

low-power devices may be used with the 8200+.

8200+ Display Module Instruction Manual Setup

hermotron Industries his generic manual is not intended to be used to operate your equipment. 1-3

File functions

The 8200+ uses standard Windows

dialog boxes for opening and

saving files (such as program files or

graph settings files). The buttons at

the top of the dialog boxes also

allow you to copy, paste, delete,

and rename files. Files may be

loaded from and saved to the

8200+ micro SD card, a network

drive, or an external USB drive.

8200+ file types

The following table describes the types of files used by the 8200+:

File type File

extension

Access

screen

8200+

functions Description

Chamber data .csv Graph Save Comma-delimited data that can be opened in a

standard spreadsheet program

Graph settings .gvs Graph Save, Open Back up and restore customized graph view settings

Image .png Graph Save

Saves an image file of the current graph. The image

can be opened in a standard graphics program, or

inserted into a standard word processing document.

Program .mzp Program Save, Open Back up and restore an 8200+ program

Control

parameters .prm

Setup/

Control

Parameters

Save, Open Back up and restore control parameter settings

The 8200+ has a virtually unlimited amount of storage space for settings and data. The only limit on the 8200+

storage capacity is the available space on the 8200+ micro SD card ( GB is standard).

NOTE: The 8200+ Backup Wizard helps you create a backup of your programs, settings, and data files so you can

prevent data loss and damage caused by disk failures, power outages, and other potentially damaging events. For

more information, see “System Backup & Recovery” later in this section.

Exporting 8200+ data

Press the Export button to start the Export Data Wizard. This wizard provides step-by-step

instructions for exporting data log files from the 8200+.

Setup 8200+ Display Module Instruction Manual

1-4 his generic manual is not intended to be used to operate your equipment. hermotron Industries

8200+ display controls

The 8200+ display is made up of the following parts:

•The selected screen or panel in the center of the touch screen. The above illustration shows the main screen,

which displays the channel name, current process variable, setpoint, and throttle for each active channel.

•The action buttons, which are always available at the top of the touch screen. For more information, see “Action

buttons” later in this section.

•The function buttons, which are always available along the right side of the touch screen. Function buttons are

used to select the various 8200+ screens and panels. For more information, see “Function buttons” later in this

section.

•The current date, time, access level, and mode of the 8200+ display module. This information is always displayed

at the bottom of the touch screen.

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