ThyssenKrupp DAF 380 Manuale utente
ThyssenKruppAufzugswerke
OperatingManual
DriveDAF380
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© Copyright by ThyssenKrupp Aufzugswerke GmbH
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Printed in Germany
This document – including excerpts – may only be reprinted or otherwise copied with
the express approval in writing of ThyssenKrupp Aufzugswerke.
Any duplication, dissemination or storage on data media unauthorised by ThyssenKrupp
Aufzugswerke GmbH is an infringement of copyright and shall give rise to prosecution.
Right to make changes of a technical nature reserved
We expressly reserve the right to make changes of a technical nature for the purpose of
improving our products or enhancing the safety standard - even without a separate
announcement.
Issued by
ThyssenKrupp Aufzugswerke GmbH
Department QPD
Bernhäuser Straße 45
73765 Neuhausen a. d. F.
Germany
Telephone: +49 (0) 71 58 12- 0
E-mail: [email protected]
Internet: www.thyssenkrupp-aufzuege.de
Intranet: http://aufzuege-
de.bucene.tke.tknet.thyssenkrupp.com/pages/tkawnetde/index.php
OPERATING MANUAL DAF380
ThyssenKrupp Aufzugswerke GmbH
List of Contents
Drive DAF380 PAGE
1. Safety
1.1 Symbols 7
1.2 Safety instructions 8
2. Product Description
2.1 Description 11
2.2 Functional description 12
3. Technology
3.1 Technical data 14
3.2 Dimensions of machine 15
3.3 Dimensions of machine base frame 16
3.4 Encoder 17
3.4.1 Encoder (2nd encoder optional ) 19
3.5 Double-vane magnet 20
3.6 Forced ventilation 20
4. Transport and Storage 21
5. Mounting the Machine
5.1 Machine setup 24
5.2 Levelling machine and machine base frame 25
5.3 Terminal connecting plans 27
6. Commissioning 29
7. Maintenance / Service
7.1 Maintenance 30
7.2 Lubrication 31
7.3. Testing the brakes 33
7.3.1Setting / checking braking deceleration 34
7.4 Setting the brake test switch 36
7.4.1 Setting the brake test switch (CSA) 37
7.5 Double brake magnet 38
7.6 Replacing the brake shoes 39
7.7 Replacing the traction sheave 40
7.8 Replacing the encoder 42
7.9 Checking for grease/oil leaks 44
7.10 Emergency measure "Releasing the car from the engaged position
(safety gear)" 46
8. Special Versions / Accessories (optional) 48
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ThyssenKrupp Aufzugswerke GmbH
9. Appendix
9.1 Tightening torques – tightness values 49
9.2 Accessory parts 50
Type test certificate for the braking device
Declaration of conformity for the braking device
CSA - Certificate of Compliance
10. Changes 67
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ThyssenKrupp Aufzugswerke GmbH
1. Safety
1.1 Symbols
The following pictograms and designations are used in this operating manual:
Danger
This symbol indicates extreme danger to life and the
health of persons. Nonobservance can lead to death
or severe injury!
Danger
This symbol indicates an immediate danger to the life
and health of persons due to electrical current.
Hazard warnings must always be observed!
Warning
This symbol warns against imminent danger.
Nonobservance can lead to physical injury or
extensive damage to property.
Warnings must always be observed!
Note
This symbol indicates important information and
operating instructions. Nonobservance can lead to
damage, danger or malfunctions.
Check/Test
Test steps are specified with this symbol.
The test instructions marked in this way must be
followed without fail. They contribute to preventing
personal injury or damage to property.
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1.2 Safety instructions
Notes regarding the operating manual
A requirement for safe handling and non-disruptive operation of this
assembly is knowledge of the fundamental safety regulations.
This operating manual contains the most important information that is
required to operate the assembly safely.
The operating manual, in particular the safety instructions, is to be complied
with by all persons who work on this assembly.
Furthermore, the rules and regulations covering accident prevention that
apply to the installation site are to be complied with.
Obligations of the operator and/or of the installation firm
The operator and / or installation company undertakes only to allow persons
to work on the assembly who
•are familiar with the regulations regarding work safety and accident
prevention and have been instructed in handling the assembly.
•have read the chapter on safety and the warnings in this operating
manual.
Note: Check at regular intervals that the personnel work with a heightened
awareness with regard to safety.
Obligations on the part of personnel
Persons assigned to work on subassemblies undertake before starting work
to
•observe the regulations regarding work safety and accident prevention.
•read the chapter on safety and the warnings in this operating manual.
Training of the personnel
Only trained and instructed qualified personnel may work on the assembly.
The responsibility of the personnel is to be clearly defined for all tasks
involving commissioning, operation, maintenance and repair.
Organisational measures
The required personal protective equipment is to be provided by the operator
or installation firm, as the case may be. All existing safety devices are to be
tested regularly in accordance with the maintenance plan.
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Informal notes on the safety measures
•The operating manual is to be kept permanently at the usage site of the
installation.
•Complementary to the operating manual, the generally applicable and
local regulations for accident prevention and environmental protection are
to be provided and complied with.
•Legally prescribed safety instructions are to be provided for the users at
clearly visible positions.
•Keep all safety and hazard warnings on the installation in a legible
condition.
Use in line with intended purpose
The DAF380 has been constructed using state-of-the-art technology and in
line with the recognised technical safety regulations. The DAF380 may only
be
•deployed in line with the intended purpose and
•used when all the technical safety features are in perfect condition.
The exclusive intended purpose of the DAF380 is to drive elevators.
Any other or additional form of use shall be regarded as non-compliant with
the intended use. THYSSENKRUPP AUFZUGSWERKE GmbH shall not be
liable for any damage arising from such use and any damage arising due to
operator errors. Proper use in line with the intended purpose also includes
•observance of all instructions in the operating manual, and
•adherence to commissioning instructions, system description and
inspection and maintenance work.
Warranty and liability
As a general principle, the "General Terms of Sale and Delivery" of
ThyssenKrupp Aufzugswerke GmbH apply.
Warranty and liability claims in the event of personal injury and damage to
property shall be excluded if they arise due to any of the following causes:
•Improper use that is not in line with the intended purpose of the DAF380
•Installation, commissioning, operation and maintenance of the DAF380
that is not in line with accepted technical principles
•Operation of the DAF380 machine with defective and/or malfunctioning
safety and protective devices
•Nonobservance of the instructions in the operating manual with regard to
transport, storage, assembly, commissioning, operation and maintenance
of the DAF380
•Constructional changes to the DAF380 performed by the operator
•Changes to the drive conditions (power output, etc.) performed by the
operator
•Deficient monitoring of parts that are subject to wear
•Repairs that are carried out improperly
•Cases of catastrophe due to third-party interference and force majeure.
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Constructional changes to the DAF380 machine
The DAF380 is set in the factory and delivered ready for operation.
If changes are made to the machine, the entire warranty of
THYSSENKRUPP AUFZUGSWERKE GmbH shall become null and void.
Dangers in handling the DAF380
The DAF380 may only be operated in an enclosed machine room and only
with the cover and rope guard fitted on the traction sheave and deflecting
rope pulley.
Before mounting the handwinding wheel, the power to the drive must be
disconnected and the installation secured against inadvertent activation.
Remove the handwinding wheel before reconnection.
It must be ensured when persons are in the machine room that there is
adequate safety clearance to all revolving (marked in yellow) parts.
In the event of improper use, there is a risk of personal injury or to the life of
the user or third parties, or impairment on the assembly or other assets can
arise. Malfunctions that can impair safety are to be rectified immediately.
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