ThyssenKrupp Mini gearless DAF270 Manuale utente
Operating Manual
Mini gearless®DAF270
ThyssenKrupp
ThyssenKrupp Aufzugswerke
A company o
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ThyssenKrupp
Elevator
OPERATING MANUAL
ThyssenKrupp Aufzugswerke GmbH 3Issue 06.2004
Imprint
All rights reserved
Copyright by: THYSSENKRUPP AUFZUGSWERKE GmbH
P.O. box 23 03 70, D-70623 Stuttgart
Printed in Germany, June 2004
The copyright of this documentation rests with THYSSENKRUPP AUFZUGSWERKE
GmbH. This documentation or extracts of it shall not be copied, distributed or used for the
purpose of competition.
Any reprint, copying or storing in data processing machines in any form or by any means
without prior permission of THYSSENKRUPP AUFZUGSWERKE GmbH is regarded as
infringement of the current Copyright Act and will be prosecuted.
Technical modifications for reasons of improvement or higher standard of Mini gearless®
DAF270 are subject to decisions of THYSSENKRUPP AUFZUGSWERKE GMBH
without prior notice.
The responsibility for the content lies with the editor:
THYSSENKRUPP AUFZUGSWERKE GmbH
Preface
We are pleased that you decided to purchase a quality product from THYSSENKRUPP
AUFZUGSWERKE GmbH.
This operating manual assists you in getting familiar with the drive for moving cars - the
Mini gearless®DAF270 (which is referred to as DAF270 below) - and its intended
possibilities of use. Important information concerning safety and hazards helps you to
safely use the DAF270.
DAF270 is subject to technical alterations.
OPERATING MANUAL
ThyssenKrupp Aufzugswerke GmbH 5Issue 06.2004
Table of contents
Mini gearless®DAF270 PAGE
1. Safety
1.1 Explanation of symbols used 6
1.2 General safety information 7
2. Transportation and storage 10
3. Product description
3.1 Description of DAF270 12
3.2 Functional description 14
3.3 Technical data - machine 17
3.4 Technical data - brake 20
3.5 Pulse encoder 21
3.6 Dimensions 22
3.7 Machine frame 25
3.8 Lubrication 27
3.9 Name plate 28
4.Mounting of machine
4.1 Mounting of machine 30
4.2 Motor connection 32
4.3 Connection of magnetic brake 33
4.4 Connection of encoder 39
4.5 Schematic diagram 40
5. Putting into service
5.1 Putting machine into service 41
6. Servicing
6.1 Servicing of machine 42
6.2 Drive brake test 43
7. Maintenance
7.1 Replacing of traction sheave 47
7.2 Replacing of pulse encoder 49
7.3 Replacing of brake monitoring switch 51
7.4 Silencing of brakes 51
7.5 Replacing of brakes 52
8. Annex
8.1 Tightening torque – mechanical strength 55
8.2 Manufacturer's instructions for pulse encoder 56
8.3 Manufacturer's instructions for magnetic brake 61
8.4 Type test examination certificate for brake 66
8.5 Declaration of conformity for brake 70
8.6 Type examination certificate for
calculation of traction sheave shaft 72
OPERATING MANUAL 1. SAFETY
ThyssenKrupp Aufzugswerke GmbH 6Issue 06.2004
1.1 Explanation of symbols used
The following pictographs and designations are used in this operating manual:
Danger
This symbol draws attention to an extreme danger to
life or risk of injury to persons.
Disregard of warning means danger to life!
Danger
This symbol draws attention to an immediate
impending danger to life or risk of injury to persons
caused by electric current.
Warnings must always be observed!
Warning
This symbol draws attention to an impending danger.
Disregard can cause injury to persons or extensive
damage to property.
Warnings must always be observed!
Note
This symbol draws attention to important information
and instructions for operation. Disregard can lead to
damages, hazards or failures.
Inspection
This symbol draws attention to the proper inspection
sequence.
These inspection notices must be observed in any
case. Disregard can lead to injury to persons or
damage to property.
OPERATING MANUAL 1. SAFETY
ThyssenKrupp Aufzugswerke GmbH 7Issue 06.2004
1.2 General safety information
Information on the operating manual
Knowledge of the basic safety requirements is a prerequisite for the safe use
and fail-free operation of this component.
This operating manual comprises the most important information how to
safely use the component.
The operating manual and, in particular, the safety information must be
observed by all persons who perform any work on the component.
In addition the rules and requirements concerning the regulations for
prevention of accidents which apply to the installation location must be
observed.
Duties of the owner and / or the installer
The owner and / or the installer ensure that only persons are authorized to
work at the component, who
•are familiar with the requirements concerning safe working and prevention
of accidents and who were trained how to use the component.
•have read the safety information and the warning notices in this operating
manual.
Note: check the compliance of the employees method of working with the
safety requirements in regular intervals.
Duties of the employees
Persons who are authorized to perform work at the component are obliged
•to observe the requirements concerning safe working and prevention of
accidents;
•to read the safety information and the warning notices in this operating
manual prior to start working.
Training of the employees
Only trained and instructed, technically competent persons shall perform
work at the component.
The competence of the employees must be clearly defined for all tasks
concerning putting into service, operation, maintenance and repair work.
Organizational measures
The owner or the installer must provide the necessary personal protective
gear. All existing safety devices must be checked regularly in accordance
with the maintenance plan.
OPERATING MANUAL 1. SAFETY
ThyssenKrupp Aufzugswerke GmbH 8Issue 06.2004
Informal information about safety measures
•The operating manual must always be available at the location of the
installation.
•The general and local regulations for the prevention of accidents and
environmental regulations must also be made available and observed.
•Clearly and easily visible statutory safety instructions must be made
available for the users.
•See to it that all information concerning safety and hazards is always
visibly and legibly made available on the machine.
Use as intended
DAF270 is designed in accordance with the state of the art and the
recognized safety regulations. DAF270 shall only
•be used for its intended purpose
•be used only if safe operation is ensured
DAF270 shall exclusively be used as drive for lifts.
Any other use or any use exceeding the scope of above definitions is
regarded as use outside of the intended purpose. THYSSENKRUPP
AUFZUGSWERKE cannot be hold liable for any damages resulting from this
and for any damages which are caused by any errors of procedure.
Use within the scope of its intended purpose also comprises
•observance of all information of the operating manual
•fulfilment of the instructions applying to putting into service, installation
description and inspection and repair work.
Guarantee and liability
The "General Conditions and Terms of Sale" of THYSSENKRUPP
AUFZUGSWERKE GmbH apply generally.
Any claims for guarantee and liability are excluded in the case of injury to
persons or damage to property resulting from one or several of the causes
below:
•use of DAF270 outside the scope of its intended purpose
•inexpert mounting, putting into service, operating and maintaining of
DAF270
•use of DAF270 with defective and/or non-operative safety and
protective devices
•disregard of the instructions in the operating manual that apply to
transportation, storage, mounting, putting into service, operation and
maintenance of DAF270
•unauthorized constructional modifications of DAF270
•unauthorized modification of drive (rating etc.)
•unsatisfactory supervision of parts that are subject to wear
•inexpert repair work
•catastrophes caused by outside influences and Act of God
OPERATING MANUAL 1. SAFETY
ThyssenKrupp Aufzugswerke GmbH 9Issue 06.2004
Constructional modifications at DAF270
DAF270 is adjusted at the factory and delivered ready for work.
In the case of any modifications of the machine THYSSENKRUPP
AUFZUGSWERKE GmbH cannot be hold liable.
Use of DAF270 and possible hazards
DAF270 shall only be operated in a closed machine room, provided with
cover and rope guard at the traction sheave or installed in a machine frame
in the headroom. The owner of the installation must verify that the drive is
accessible to trained experts only.
Works at the drive shall only be performed with the drive disconnected from
power supply and the installation protected against unintentional switching
on.
See to it that the safety distance to all revolving parts (marked yellow) is
observed by persons working in the machine room / headroom.
Inexpert handling can cause danger to life for the user or third parties resp.
impairment of the component or material property.
Failures which possibly impair the correct functioning are to be eliminated
immediately.
OPERATING MANUAL 2. TRANSPORT AND STORAGE
ThyssenKrupp Aufzugswerke GmbH 10 Issue 06.2004
2. Transport and storage
Packing:
DAF270 is delivered:
a) without machine frame; assembled on a wooden pallet and wrapped in foil.
b) machine and frame assembled and wrapped in foil; wooden edges or a
special pallet screwed below the machine frame.
Remove these transport contrivances before you install the machine on
site.
Transport:
Machine and frame must be perfectly horizontal and the safety precautions
observed.
Transport by means of fork lift:
•The forks must be of proper length to prevent the machine from tilting.
•See to it that the forks are attached to the frame or transport pallet and
not to the machine.
•Pay attention to projecting parts! There is the risk of injury to persons or
damage!
Transport by crane:
•Do not stay below suspended loads!
•Fasten transport chains or ropes at the machine frame.
See to it that the machine is perfectly horizontal.
•Fasten at transport aid and secure against tilting. Do not lift the motor
housing!
•Remove transport aids after transport.
Note the pictographs fastened on the packing or other visible places.
Top Handle with care Keep dry
Do not expose to
heat
Do not use handheld
grippers
Fasten here
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