Timberwolf TW PTO/100G Manuale utente

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INSTRUCTION MANUAL

TW TO/100G WOOD CHI ER

The content of this publication may not be copied, reproduced, republished, posted, broadcast, transmitted

or used in any way in any medium without the written permission of Entec Industries Ltd.

CONTENTS

TIMBERWOLF

TW PTO 100G

10.04.2017

Section Page No.

INTRODUCTION 1

PURPOSE OF MACHINE 2

MACHINE DIMENSIONS & SPECIFICATIONS 2

PARTS LOCATION DIAGRAMS 3

SAFE WOR ING 5

Operator’s Personal Protective Equipment Required 5

Basic Woodchipping Safety 5

General SafetyMatters - Do’s and Dont’s 6

Noise Test 7

OPERATING INSTRUCTIONS 8

Safe Transportation 8

Delivery 8

Operator’s Personal Protective Equipment Required 8

Hitching Up 8

Connecting PTO Shaft 9

Daily Checks Before Starting 9

Starting to Chip 9

Chipping 9

Blade Wear 10

Blockages 10

SERVICE INSTRUCTIONS 11

Service Schedule 12

Spares 12

Copper Ease Safety Information 12

Safe Maintenance 13

Check Fittings 13

Tension Drive Belts 13

Anvil Changing 13

Change Rotor Bearings 13

Change Blades 14

Change Gear Box Oil 14

Check Wheel Grease Points 14

Safe Lifting of the Chipper 14

WARRANTY STATEMENT 15

EC DECLARATION OF INCORPORATION CERTIFICATE 16

IDENTIFICATION PLATE 17

DECALS 18

V- BELT TENSIONING TABLE 20

PARTS LISTS 22

WARRANTY SERVICE CHEC RECORD 28

SERVICE RECORD 29

TIMBERWOLF

TW PTO 100G

Thank you for choosing Timberwolf. Timberwolf chippers are designed to give safe and

dependable service if operated according to the instructions.

IMPORTANT HEALTH AND SAFETY INFORMATION

Before using your new chipper, please take time to read this manual. Failure to do

so could result in:

- PERSONAL INJURY

- EQUIPMENT DAMAGE

- DAMAGE TO PROPERTY

- 3RD PARTY INJURIES

This manual covers the operation and maintenance of the Timberwolf TW PTO/100G. All

information in this manual is based on the latest product information available at the time

of purchase.

All the information you need to operate the machine safely and effectively is contained

within pages 2 to 10. Ensure that all operators are properly trained for operating this

machine, especially safe working practices.

Timberwolf's policy of regularly reviewing and improving their products may involve major

or minor changes to the chippers or their accessories. Timberwolf reserves the right to

make changes at any time without notice and without incurring any obligation.

Due to improvements in design and performance during production there may be, in

some cases, minor discrepancies between the actual chipper and the text in this manual.

The manual should be considered an important part of the

machine and should remain with it if the machine is resold.

CAUTION or WARNING

BE A ARE OF THIS SYMBOL AND HERE

SHO N, CAREFULLY FOLLO

THE INSTRUCTIONS.

This caution symbol indicates important safety messages in this manual.

When you see this symbol, be alert to the possibility of injury to yourself

or others and carefully read the message that follows.

AL AYS FOLLO SAFE OPERATING AND MAINTENANCE PRACTICES

INTRODUCTION

TIMBERWOLF

TW PTO 100G

Serial No. Location

The serial number can

be found on top of the

rotor housing.

The Timberwolf PTO/100G brushwood chipper is designed to chip solid wood material including

timber branches, saplings and brushwood up to 100mm in diameter.

The Timberwolf PTO/100G brushwood chipper is required to be securely coupled to the pin hitch

of an 18 - 40hp compact tractor unit with 540rpm PTO when in use. Power from the attached

compact tractor unit is to be supplied to the chipper via PTO drive shaft.

DIMENSIONS

2050mm, (1570mm with discharge removed)

2460mm, (1935mm with feed tray closed)

1000mm

TIMBERWOLF TW PTO/100G SPECIFICATION

Power source Tr ctor PTO drive

PTO speed 540rpm

Overall weight 270kg

Type of feed Gr vity

Maximum diameter material 100 mm (4”)

Material processing capacity 1 tonne/hr

Required engine power 18 - 40hp

The Timberwolf TW PTO/100G

FEED

FUNNEL

DISCHARGE

BUC ET

ROTOR

HOUSING

BELT

GUARD

TOW HEAD

PTO SHAFT

GUARD

PTO SHAFT

STAND

DISCHARGE

TUBE

DISCHARGE

CLAMPS

FRONT

SUPPPORT

TIMBERWOLF

TW PTO 100G

PARTS LOCATOR

ROTOR

FAN SECTION (X2)

CUTTER BLADE (x2)

ROTOR DRIVE

PULLEY

REAR BEARING

FRONT BEARING

GEARBOX

BELTS

BREATHER PIPE

TIMBERWOLF

TW PTO 100G

PARTS LOCATOR

TIMBERWOLF

TW PTO 100G

BASIC WOODCHIPPING SAFETY

The operator should be aware of the following points:

MAINTAIN A SAFETY EXCLUSION ZONE around the chipper of at least 10 metres for the

general public or employees without adequate protection. Use hazard tape to identify this

working area and keep it clear from debris build up. Chips should be ejected away from any

area the general public have access to.

HAZARDOUS MATERIAL - Some species of trees and bushes are poisonous. The chipping

action can produce vapour, spray and dust that can irritate the skin. This may lead to

respiratory problems or even cause serious poisoning. Check the material to be chipped before

you start. Avoid confined spaces and use a facemask if necessary.

BE AWARE when the chipper is processing material that is an awkward shape. The material can

move from side to side in the funnel with great force. If the material extends beyond the funnel,

the brash may push you to one side causing danger. Badly twisted brash should be trimmed

before being chipped to avoid thrashing in the feed funnel.

BE AWARE that the chipper can eject chips out of the feed funnel with considerable force. Always

wear full head and face protection.

ALWAYS work on the side of the machine furthest from any local danger, e.g. not road side.

WARNING

SAFE WORKING

The chipper will feed material through on its own. To do this, it relies on sharp

blades both on the feed rollers and the chipper rotor. To keep the blades sharp,

only feed the machine with clean brushwood. DO NOT put muddy/dirty wood,

roots, potted plants, bricks, stones or metal into the chipper.

OPERATOR'S PERSONAL PROTECTI E EQUIPMENT REQUIRED

Chainsaw safety helmet fitted

with mesh visor and

recommended ear defenders to

the appropriate specifications.

Work gloves with elasticated

wrist.

Close fitting heavy-duty

non-snag clothing.

Face mask if

appropriate.

DO NOT

wear rings, bracelets, watches,

jewellery or any other items that

could be caught in the material

and draw you into the chipper.

Steel toe cap safety boots.

TIMBERWOLF

TW PTO 100G

SAFE WORKING

GENERAL SAFETY MATTERS

D O ’ S A N D D O N ’ T S

DO NOT operate chipper unless available light is

sufficient to see clearly.

DO NOT attempt to engage PTO without the feed

funnel, belt guard, guards and discharge unit

securely in place.

DO NOT stand directly in front of the feed funnel

when using the chipper. Stand to one side.

DO NOT allow -

DO NOT smoke when refuelling.

DO NOT let anyone who has not received

instruction operate the machine.

DO NOT climb on the machine at any time.

DONOT handle material that is partially engaged

in the machine.

DO NOT touch any exposed wiring while machine

is running.

DO NOT use the chipper inside buildings.

- to enter the machine, as damage is likely.

ALWAYS stop the tractor engine, remove ignition

key and disconnect the PTO shaft before making

any adjustments.

ALWAYS check machine has stopped rotating and

remove tractor ignition key before maintenance of

any kind, or whenever the machine is to be left

unattended.

ALWAYS check machine is securely coupled to

tractor pin hitch and on firm level ground.

ALWAYS run tractor engine at required speed to

acheive correct PTO speed.

ALWAYS check (visually) for fluid leaks.

ALWAYS take regular breaks. Wearing personal

protective equipment for long periods can be

tiring and hot.

ALWAYS keep hands, feet and clothing out of feed

opening, discharge and moving parts.

ALWAYS use the next piece of material or a push

stick to push in short pieces. Under no

circumstances should you reach into the funnel.

ALWAYS keep the operating area clear of people,

animals and children.

ALWAYS keep the operating area clear from

debris build up.

ALWAYS keep clear of the chip discharge tube.

Foreign objects may be ejected with great force.

ALWAYS ensure protective guarding is in place

before commencing work. Failure to do so may

result in personal injury or loss of life.

ALWAYS operate the chipper in a well ventilated

area - exhaust fumes are dangerous.

BRIC S STRING CLOTH PLASTIC STONES

METAL GLASS RUBBER ROOTS BEDDING

PLANTS

TIMBERWOLF

TW PTO 100G

7SAFE WORKING

NOISE TEST

MACHINE: TW PTO/100G

NOTES: Tested chipping green conifer 25 mm-40 mm

Noise levels above 80dB (A) will be experienced at the working position. ear ear protection

at all times to prevent possible damage to hearing. All persons within a 4 metre radius must also

wear good quality ear protection.

91.2 dB

96.7 dB

101 dB

R= 4 metres

Guaranteed Sound Power: 125dB (A)

As required by Annex III of Directive 2000/14/EC “Noise Emission in the environment by equipment for use outdoors”.

R= 10 metres

95.5 dB

109.3 dB

97.6 dB

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