Tousek ST 80 Guida

Installation and connection manual

Barrier control unit ST 80, ST 80V

- 2 - tousek / EN_ST-80_80601606 / 25. 03. 2020

Index

General warning and safety details ........................................................................................................................ 3

1. Notes, general characteristics, control board layout ............................................................................. 4

2. Technical data, terminal assignment, connection notes ....................................................................... 5

3. Adjustments - overview ............................................................................................................................. 6

Programming keys, program menu, basic settings ........................................................................ 6

Menus ............................................................................................................................................ 7

4. Connections and adjustments .................................................................................................................. 8

Switches/buttons

......................................................................................................................................... 8

Barrier door contact for safety (terminal 30/54) ...................................................................... 8

Impulse switch (terminals 30/32)................................................................................................... 8

ISD channel 1 (I-loop 1: terminals 9/1 and 9/2)............................................................................. 9

ISD channel 2 (I-loop 2: terminals 9/3 and 9/4)............................................................................. 9

CLOSE-button (terminals 30/33) ................................................................................................... 9

STOPP-button (terminals 31/37) ................................................................................................... 9

Partial opening switch (terminals 30/34)...................................................................................... 10

Safety .......................................................................................................................................... 10

GPhotocell (contact: terminals 45/46) ............................................................................................. 10

Photocells - connection examples ...............................................................................10, 11

GMain closing edge (terminals 50/52)............................................................................................ 12

PHC/ISD-function ......................................................................................................................... 12

PHC/ISD-pause time .................................................................................................................... 12

PHC test ....................................................................................................................................... 12

Motor .......................................................................................................................................... 13

max. force..................................................................................................................................... 13

ARS response time ...................................................................................................................... 13

Speed OPEN................................................................................................................................ 13

Speed CLOSE.............................................................................................................................. 13

Soft runtime .................................................................................................................................. 13

Operating logic .......................................................................................................................................... 13

Impulse logic................................................................................................................................. 13

GOperating mode............................................................................................................................ 13

Pause time logic ......................................................................................................................... 13

Forced closing (only with ST 80V) ............................................................................................ 13

Lamps / Lights .......................................................................................................................................... 14

Prewarning OPEN (Signal lamp: terminals 10/11)....................................................................... 14

Prewarning CLOSE (Signal lamp: terminals 10/11)..................................................................... 14

Boom lamp CLOSE (terminals 70 (-) / 71 (+)) ............................................................................. 14

Peripherals .......................................................................................................................................... 15

Signal contacts ........................................................................................................................... 15

Magnetic clamp (terminals 74 (-) / 75 (+)) ................................................................................... 15

Diagnosis .......................................................................................................................................... 16

Status display ............................................................................................................................... 16

Delete positions............................................................................................................................ 16

Factory setting.............................................................................................................................. 16

Software version........................................................................................................................... 16

Serial number ............................................................................................................................... 16

Protocole ...................................................................................................................................... 16

Status Sensor............................................................................................................................... 16

5. Induction loop detector (optional) .......................................................................................................... 17

6. Radio receiver (optional) ......................................................................................................................... 18

7. Modul Status display (optional) .............................................................................................................. 19

8. Inbetriebnahme......................................................................................................................................... 20

9. Erroy analysis .......................................................................................................................................... 22

10. Dimensioned drawing .............................................................................................................................. 22

written permission. We will not accept liability for any claims resulting from misprints or errors. This edition of the manual replaces all earlier publications of the same.

tousek / EN_ST-80_80601606 / 25. 03. 2020 - 3 -

Maintenance

• Maintenance works may only be carried out by qualied personnel.

• Maintenance and servicing of the complete barrier facility has to be carried out according to the barrier builder´s/

installer´s instructions.

• Check on a monthly basis whether force adjustment works properly.

GENERAL WARNING AND SAFETY NOTES

• These installation and operating instructions form an integral part of the product “control”. They have been specically

written for professional installers trained and skilled in the trade and should be carefully read in their full length before

carrying out the installation. They describe the proper installation and operation of the control unit only, not of the overall

device “automatic barrier”. After the installation this manual has to be handed over to the user.

• Installation, connection, adjustments, putting into operation, and servicing may only be carried out by trained profession-

als in full accordance with these installation- and operating instructions.

• Before carrying out works at the barrier-system, the power supply has to be turned o󰀨.

• The EU Machine Directive, laws and rules concerning the prevention of accidents, and laws and standards which are in

force in the EU and in the individual countries have to be strictly followed.

• The TOUSEK Ges.m.b.H. cannot be held liable for any claims resulting from disregards of the laws and standards in

force during the installation and operation.

• The packaging materials (cardboard, plastic, EPS foam parts and lling material etc.) have to be properly disposed of

in accordance with the applying recycling- and environmental procection laws. They may be hazardous to children and

therefore have to be stored out of children´s reach.

• The product is not suitable for installation in explosion-hazardous areas.

• The product may only be used in accordance with its original purpose, for which it has been exclusively designed, and

which is described in these installation and operating instructions. The TOUSEK Ges.m.b.H. rejects any liability if the

product is used in any way not fully conforming to its original purpose as stated herein.

• Children have to be instructed, that the gate facility as well as the belonging parts may not be used improperly, e.g. for

playing. Furthermore handheld transmitters have to be kept in safe places and other impulse emitters as buttons and

switches have to be installed out of children‘s reach.

• Before beginning with the installation the installer has to make sure that all mechanical components of the gate facil-

ity, like carrier prole/rail, gate frame and panels, guiding elements etc. are su󰀩ciently supportive and resistant for the

purpose of gate automation.

• All electrical installations have to be made in full conformity with the applying rules and laws (e.g. using a fault current

circuit breaker, proper grounding etc.).

• An all-pole disconnecting main switch with a contact opening-gap of minimum 3 mm has to be foreseen.

• The electric motor heats up during operation. Therefore the device should only be touched after it has cooled o󰀨.

• After installation the proper function of the barrier facility and the safety devices has to be checked!

• The TOUSEK Ges.m.b.H. rejects any liability for claims resulting from usage of the product in combination with compo-

nents or devices which do not fully conform to the applying safety laws and rules.

• Only original spare- and replacement parts may be used for repair of the product.

• The installer has to inform the user about all aspects of the automatic operation of the complete barrier facility, as well as

about emergency operation. The installer further has to supply to the user all instructions relating to the safe operation

of the barrier facility. The installation and operating instructions also have to be handed over to the user.

Manufacturer´s Declaration of conformity:

The company TOUSEK Ges.m.b.H., Zetschegasse 1, 1230 Vienna/Austria, declares that the control unit ST 80,

ST 80V complies with the following direcives:

- Low Voltage Directive 2014/35/EU, incl. changes

- Electromagnetic Compatibility Directive 2014/30/EU, incl. changes

January 2019

- 4 - tousek / EN_ST-80_80601606 / 25. 03. 2020

1. General Barrier control unit ST 80, ST 80V

Components of control board

(K) terminal blocks

(S) Sensor connector

(D) Display connector or connection with optional

tousek-service-interface (TSI)

(B) terminals bus system

(ISD) Slot for optional I-loop detector (p.17)

(FE) Slot for optional receiver (p.18)

(ZM) Slot for optional

module „Status display“(p.19)

(T) Transformer

(F1) safety fuse F 5A

(F2) safety fuse F 2A

Control board layout

Control board characteristics

• For barriers with electromech. motors 230V and speed

sensor

•

Programming with illuminated LC display in englisch language

• Three operating modes (impulse, automatic, deadman)

• Automatic closing with adjustable pause time

• Runtime of operator is being automatically determined

• Separate speed adustment (OPEN/CLOSE)

• Adjustable soft stop time and speed

• Safety system ARS (autom. reversal system)

• Integrated contact edge evaluation

• Automonitoring of photocell

• Ouput for Photocells, magnetic clamp, signal lamp and boom

lamp kit

• Slots for optional radio receiver, loop detector, status display

module

•

ISD

Important

The optional tousek- service-

interface must be connected with

socket (D) !

Attention

During connection, adjustment and maintenance works

please take care, that the electronic circuit board won´t

be damaged by moisture (rain).

tousek / EN_ST-80_80601606 / 25. 03. 2020 - 5 -

accessories,

max. 0,3A

Technical data

Barrier control unit

ST 80 ST 80V ST 80 ST 80V

Power supply 230Va.c. 50Hz

Ambient temperature

- 20°C bis + 70°C

max. permited motor capacity 230Va.c., 500W Protection class IP66

Signal lamp output 230Va.c., 100 W max. Speed sensor

Boom lamp output 24Vd.c. Forced closing

Magnetic clamp output 24Vd.c., 5W max. Article no. 12111590 12111600

Photocell output 24Va.c.

Optional equipment pluggable receiver • additional module for status of barrier • induction loop detector • other

impulse givers and safety equipment

2. Terminal assignment Barrier control unit ST 80, ST 80V

Warning

• Before taking o󰀨 the control cover, the

mains switch must be turned o󰀨!

• If the control is power supplied, its inner part is under tension.

• In order to avoid electrical strokes, the safety regulations have to be

respected.

• The device may only be connected by trained professionals.

• The product is not suitable for installation in explosion-hazardous

areas.

• An all-pole disconnecting mains switch with a contact opening gap of

min. 3 mm has to be foreseen. The barrier facility has to be secured

according to the valid safety regulations!

• IMPORTANT: The control lines (buttons, radio, photocells, etc.) have

to be laid separately from the 230V lines (supply line, motors, signal

lamp).

L N

boom lamp

24Vd.c.

magnetic clamp

24Vd.c.

I-loop 1

I-loop 2

signal contact

“attendance”

ISD-channel-1/-2

grounding

230Va.c. Phase

50Hz zero line

Signal lamp 230V

max. 100W

L N

PHC-transmitter

PHC-receiver

8.k2

PHC-contact

contact edge

main closing edge

9/1

9/2

9/3

9/4

– + – +

PHC-supply

STOP-button

impulse switch

CLOSE-button

partial opening switch

barrier door contact

connection possibility

for motor condenser

(if not connected yet to the motor !)

The stop input has no emergency stop function! - In order to ensure the emergency stop function, provide

the supply line with an all-pole disconnecting emergency stop switch, that locks after actuation!

black (opening)

gray (blue)

brown (closing)

grounding

motor

connection

- 6 - tousek / EN_ST-80_80601606 / 25. 03. 2020

text display

ESC ENTER

• Before starting the programming, please choose the language. Use the buttons +or -to choose menu langu-

age and conrm with .

•

Note: Language selection can also be chosen by pressing the ESC button ( ) for 5s, from any position in menu.

Programming buttons Adjustment - overview

• For programming please remove cover (A) of control

device (loosen 2 bolts).

• The text display (T) informs you ou about operating status,

chosen menus and the adjustment of various parameters..

• The programming of the control is carried out with the help

of four buttons (+, -, (=Enter) and (=Escape).

• Scrolling through the available menu points (up/

down) or the adjustment of a parameter (value in-

crease/decrease) is carried out with buttons + and –..

AUTO-COUNT: when holding one of the buttons the value

changes automatically.

• When pressing the -button ea conrmation for entering the shown menu point, resp. for accepting the shown value

of a parameter is given.

• When pressing the -button you return to the superior menu point. Possibly changed adjustments of a parameter are

rejected with this button (the former values will remain).

• AUTO-EXIT: if no button is pressed during 1 min. then the menu switches automatically to the “ready” menu (wihtout

saving changed parameters).

3. Adjustments - overview Barrier control unit ST 80, ST 80V

• The program menu is divided into “BASIC SETTINGS” and “MENU CONTROL”

The di󰀨erent menu points are indicated as follows:

= selectable setting = factory settings = status display

Gshows the menu points which are in the “ BASIC SETTINGS”

BASIC SETTINGS

• When entering the programming of the control unit for the rst time you will see the BASIC SETTINGS

• Here the necessary adjustments which are necessary for the use of the operator/barrier can be set quickly.

• For advanced settings/programming please choose the menu point “menu (control)”.

MENU CONTROL

• For futher programming you will reach immediatly the MENU (CONTROL) (Basis settings are skipped)

• The menu control includes all kinds of settings.

Programming menu Adjustment - overview

tousek / EN_ST-80_80601606 / 25. 03. 2020 - 7 -

Main menu Sub layer Settings/adjustments

buttons/switches

see page 8–10

impulse switch  OPEN/CLOSE/OPEN

 OPEN

 DEADMAN

in DEADMAN mode the

ISD channel1+2 with adjustment

„open“ has no function.

ISD channel 1  impulse

 safety

 attendance

ISD channel 2  impulse

 safety

 attendance

safety

see page 10–12

Gphotocell  active

 not active

Gmain safety edge  active

 not active

PHC/ISD function  reverse during closing

 during closing stop, then close

PHC/ISD pause time  no inuence

 abort pause time

 restart of pause time

 immediate closing after opening

PHC selftest  active

 not active

motor

see page 13

ST 80 ST 80V

max. force  50...100% [increment 5] = 100% = 100%

ARS-response time  0,15...0,95s

[increment 0,05]

= 0,50s = 0,50s

speed OPEN  55...100% [increment 5] = 90% = 100%

speed CLOSE  55...100% [increment 5] = 90% = 100%

soft stop way  0...5s

[increment 0,1]

= 1,5s = 1s

operating mode

see page 13

impulse mode  without pause time extension

 with pause time extension

Goperating mode  impulse mode

 automatic 1...255s [increment 1 ]

pause time logic  no inuence

 constant open in automatic mode

forced closing

(only with ST 80V)

 active

 not active

lights/lamps

see page 14

prewarning OPEN  OFF, 1...30s = OFF

prewarning CLOSE  OFF, 1...30s = OFF

boom lamp CLOSE  OFF

 blinking

 illuminates

peripher. devices

see page 15

signal contacts  status display 1

 status display 2

magnetic clamp  OFF, 0,1...1,0s = OFF

diagnosis

see page 16

status display  status dispaly of all inputs

delete positions  NO

 YES

factory settings  NO

 YES

software version  display software version

serial number  display serial number

protocol  display protocol messages

sensor status  display sensor

Menu structure Adjustments - overview

–

Barrier control unit ST 80, ST80V

ESC ENTER

Note: some adjustments regarding function or operating logic can only be executed if barrier is closed and if the display shows „ready“.

At barriers with 6m boom length the settings for speed OPEN/CLOSE must not be more than

90% (= factory setting of ST 80)!

- 8 - tousek / EN_ST-80_80601606 / 25. 03. 2020

pushbuttons or key switches as well as external radio receivers with potential free make

contacts can be used as impulse emitters

• A general status display of all inputs can be found in the menu DIAGNOSIS / STATUS DISPLAY

Buttons/switches Connections and adjustments

GImpulse switch (terminals 30/32) Buttons/switches

OPEN / CLOSE / OPEN impulse repetition: After a

command of the impulse switch the motor starts an open

or close movement. If the impulse switch is pressed again

during this movement, the motor reverses.

•In this operation mode it is not possible

to stop the motor with the impulse

switch – it always travels until reach-

ing an end position. (Opened or closed

position).

• for the function OPEN/CLOSE/OPEN

we strongly suggest the installation of

a photocell!

OPEN: Only open commands are accepted of the impulse switch. Closing the barrier with the impulse switch is not

possible.

DEADMAN: The motor opens as long as the impulse switch is pressed – closing the barrier with the impulse switch is

not possible. As soon as the switch is released, the barrier boom stops. If deadman mode is selected, the radio receiver

is set out of order for safety reasons.

• If the impulse switch is set to DEAD MAN operation, then the partial opening switch works the same way.

With the impulse- or the partial opening switch the barrier is opened, with the CLOSE-button it is closed.

• IMPORTANT: Do not put into operation in dead man mode.

Select only after putting into operation (see page 20), if desired.

impulse switch

(e.g. key switch EPZ 1-1T)

4. Connections and adjustments Barrier control unit ST 80, ST 80V

Warning

• Before taking o󰀨 the control cover, the

mains switch must be turned o󰀨!

• If the control is power supplied, its inner part is under

tension.

• In order to avoid electrical strokes, the safety regula-

tions have to be kept.

• The device may only be connected by trained profes-

sionals.

• The product is not suitable for installation in explosion-

hazardous areas.

• An all-pole disconnecting mains switch with a contact

opening gap of min. 3 mm has to be foreseen. The

barrier facility has to be secured according to the

valid safety regulations!

• IMPORTANT: The control lines (buttons, radio, pho-

tocells, etc.) have to be laid separately from the 230V

lines (supply line, motors, signal lamp).

2P1

The di󰀨erent menu points are indicated as follows:

= selectable setting = factory settings = status display

Gshows the menu points which are in the “ BASIC SETTINGS”

Barrier door contact (terminal 30/54)

• When opening the barrier door, a safety contatct is released which stops any

boom movement. The last indications on the display remain unchanged.

• If the door is closed again, the open position of barrier boom is being newly

learned/programmed.

barrier door contact

tousek / EN_ST-80_80601606 / 25. 03. 2020 - 9 -

As CLOSE-buttons you may use pushbuttons or

key switches as well as external radio receivers

with potential free make contacts can be used.

CLOSE-button (terminals 30/33) Buttons / switches

•A command with the CLOSE-switch engages clo-

sing of barrier. In deadman mode the barrier closes

as long as the CLOSE-switch is pressed/switched.

As soon as switch is released the barrier movement stops.

CLOSE-button

(e.g. key switch EPZ 1-2T)

2P1

ISD channel 1 (I-loop 1: terminals 9/1 and 9/2) Buttons / switches

open: when driving over I-loop 1 the barrier will open.

Safety: when driving over I-loop 1 the chosen setting under „LS/ISD-function“ (see p.12) is e󰀨ected.



Attendance: through a potential free closing-contact

(terminals 78/79)

the driving over the I-loop 1 can be evaluated.

ISD channel 2 (I-loop 2: terminals 9/3 and 9/4) Buttons / switches

open: when driving over I-loop 2 the barrier will open.

Safety: when driving over I-loop 2 the chosen setting under „LS/ISD-function“ (see p.12) is e󰀨ected



Attendance: through a potential free closing-contact

(terminals 78/79)

the driving over the I-loop 2 can be evaluated

Induction loops

• With the optional available induction loop detector (see page17) the use of induction

loops is made possible.

Connection I-loop 1: Kl. 9/1, 9/2, I-loop 2: Kl. 9/3, 9/4

• The function of I-loops has to be selected under „ISD channel 1“ and „ISD channel 2“ :

Note: if the function „open“ under menu point is selected and if the impulse switch is set to

„DEADMAN“, then the opening of the boom is omitted when driving over the I-loop !

9/1

9/2

9/3

9/4

I-loop 1

I-loop 2

STOP-switch (terminals 31/37) Buttons / switches

•when pressing the stop switch the gate stops in any

desired position.

As stop switch a break contact has to be used.

If no stop switch is connected, terminals 31/37 have to be wire-bridged.

The stop input has no emergency stop function! - In order to ensure the emergency stop function, provide

the supply line with an all-pole disconnecting emergency stop switch, that locks after actuation!

STOP-button

(e.g. switch KDT-1N)

- 10 - tousek / EN_ST-80_80601606 / 25. 03. 2020

As impulse emitters pushbuttons or key switches

as well as external radio receivers with potential

free make contacts can be used.

Photocells

• The control unit has a power supply connection for a 24V a.c. photocell (LS):

supply LS-transmitter: terminals 41/42 Note: in „closed“ position the terminals 40/41 are being switched

into energy saving mode (no current)

supply LS-receiver: terminals 43/44.

• The contact has to be closed when using powered and positioned photocells (opening contact).

Connection of the photocell contact: terminals 45/46

• When using two pairs of photocells please do not

install both photocell transmitters/receivers on the

same side (to eleminate interference between both) !

Exception: photocells with SYNC function allow the

installation of both photocell transmitters/receivers on

the same side without causing interference to each

other.

• Photocell self-test function:

The control board is equipped with a self-test function for the connected photocell. With an opening impulse (switch or

button) the transmitter of the photocell is switched o󰀨 for a short time in barrier position „closed“ . Thus the photocell

receiver interrupts the contact 45/46 - so the control board veries the function of the photocell receiver. If this short

interruption at the photocell input is not carried out, the control board reports an error. The deactivation of the self-test

function is only allowed if the safety installations correspond to the category 3 !

• The exact function of the photocells depend on the programming of the control unit.

Photocell function please see menu point SAFETY / photocell function or photocell with pause time (p. 12)

• Youwillnddetailed information in the corresponding photocell manual.

Safety Connections and adjustments

GPhotocell (Contact: terminals 45/46) Safety

active: to be selected, if photocell should be triggered.

not active: to be selected, if photocell should not be triggered.

Standard:

transmitter1 receiver1

receiver2 transmitter2

with SYNC-function:

transmitter1 receiver1

transmitter2 receiver2

Important

• Jumper J of transmitter and receiver has

to be adjusted in the same way.

Photocell Tousek LS 26

as safety device

12/24V

NC C NO

transmitter receiver

Partial opening (terminals 30/34) Buttons / switchesr

• same function as impulse switch.

when using with a second barrier this button has the

function of partial opening. pedestrian opening button

(e.g. key switch EPZ 1-1T)

Photocell - connection examples

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