Unitronics UniStream USC-B5-TA32 Manuale utente

Unitronics

UniStream®

PLC

User Guide

USC-B5-TA32, USC-B10-TA32,

USC-C5-TA32, USC-C10-TA32

This guide provides basic installation information for specific UniStream®PLC models with built-in I/O.

Technical specifications may be downloaded from the Unitronics website.

General Features

Unitronics’ UniStream®PLCs are DIN-rail mounted Programmable Logic Controllers (PLCs) with a built-in

I/O configuration.

The series is available in three versions: Pro, Standard, and Basic.

Note that a model number that includes:

•B10/C10 refers to Pro version (e.g. USC-B10-T24)

•B5/C5 refers to Standard version (e.g. USC-B5-RA28)

•B3/C3 refers to Basic version (e.g. only for USC-B3-T20)

Page 2 contains a comparison table detailing the features offered by the different models. Exact features

are detailed in the product specification sheets.

Power

Features

▪Built-in Trends and Gauges, auto-tuned PID, data tables, data sampling, and

Recipes

▪UniApps™: Access & edit data, monitor, troubleshoot & debug and more

▪Security: Multi-level password protection

▪Alarms: Built-in system, ANSI/ISA standards

COM

Options

▪Built-in ports: 2 Ethernet, 1 USB host, 1 USB device port

▪Add-on ports (UAC-CB), available by separate order:

➢1 CANbus port may be added to all models

➢RS232/485 ports: according to model technical specifications

COM

Protocols

▪Fieldbus: CANopen, CAN Layer2, MODBUS, EtherNetIP and more. Implement

any serial RS232/485, TCP/IP, or CANbus third-party protocols via Message

Composer

▪Advanced: SNMP Agent/Trap, e-mail, SMS, modems, GPRS/GSM, FTP

Server/Client, Web Server, SQL, and MQTT.

▪Remote Access via any device that supports VNC.

Programming

Software

All-in-One UniLogic software for hardware configuration, communications, PLC and

HMI applications; free download.

HMI

All UniStream® PLCs can display HMI screens on the following devices:

•UniStream Display (USL)

•UniStream Modular HMI panel (USP)

•UniStream Built-in (on the panels integral to the device)

•Any device screen that supports VNC

User Guide

Unitronics

HMI

HMI screens are designed in UniLogic. In addition to the HMI screens, UniStream®

PLCs offer built-in HMI features, including:

•UniApps™: Access & edit data, monitor, troubleshoot, debug, and more

•Security: Multi-level password protection

•Alarms: Built-in system, ANSI/ISA standards

USB Action

files

Programmers can create files in UniLogic and save them to a USB mass storage

device, such as a flash drive. This enables the end user to implement certain actions

such as to update firmware, update network settings, download applications, extract

log files and more.

Comparison

table

Feature

B10/C10

Pro

B5/C5

Standard

B3/C3

Basic

I/O Expansion via Uni-I/O

Yes

Remote I/O Expansion via

Ethernet I/O Adapter (URB)

Up to 8

VFD

MicroSD

Yes

No*

Add-on COM modules

System Memory

6GB

3GB

MODBUS Slaves

Unlimited

Up to 8

Ethernet/IP Scanners

Ethernet/IP Adapters

Web Server

Yes

SQL Client

Yes

MQTT

Yes

PID Loops

Data Sampler/Trends

Yes

CSV files: creating/ reading

Yes

FTP, server/client

Yes

Saving Data Tables to SD

Yes

No*

Screenshots

Yes

Sending email attachments

Yes

USB device (programming

port)

Yes

No**

* Note that B3/C3 models do not support features requiring SD cards. In addition, Alarm History is not

retained after PLC reset.

** Note that B3/C3 models may be programmed only via Ethernet cable.

UniStream®PLC

Unitronics

Before You Begin

Before installing the device, the user must:

▪Read and understand this document.

▪Verify the Kit Contents.

Alert Symbols and General Restrictions

When any of the following symbols appear, read the associated information carefully.

Symbol

Meaning

Description

Danger

The identified danger causes physical and property damage.

Warning

The identified danger could cause physical and property damage.

Caution

Use caution.

▪All examples and diagrams are intended to aid understanding, and do not guarantee operation.

Unitronics accepts no responsibility for actual use of this product based on these examples.

▪Please dispose of this product according to local and national standards and regulations.

▪This product should be installed only by qualified personnel.

▪Failure to comply with appropriate safety guidelines can cause severe injury or property damage.

▪Do not attempt to use this device with parameters that exceed permissible levels.

▪Do not connect/disconnect the device when power is on.

Environmental Considerations

▪Ventilation: 10mm space is required between the device top/bottom edges and the enclosure’s

walls

▪Do not install in areas with: excessive or conductive dust, corrosive or flammable gas, moisture or

rain, excessive heat, regular impact shocks or excessive vibration, in accordance with the

standards and limitations given in the product’s technical specification sheet.

▪Do not place in water or let water leak onto the unit.

▪Do not allow debris to fall inside the unit during installation.

▪Install at maximum distance from high-voltage cables and power equipment.

Kit Contents

▪1 UniStream PLC

▪1 power terminal block

▪3 I/O terminal blocks (provided only with models

comprising built-in I/Os)

▪1 Battery

User Guide

Unitronics

Product Diagram

Output LEDs

Green / Red LEDs

Front View

Status LEDs

Tricolor LEDs, Green/Red/Orange

From top to bottom: RUN, ERROR,

USB, BATT. LOW, and FORCE.

Note that LED indications are listed in

the product's technical specifications.

DIN-rail clips

Clips at top and bottom physically

support the device

Input LEDs

Green / Red LEDs

Top Door,

Closed

Covers the Confirm button and the

USB Host port

Bottom Door,

Closed

Covers the internal door protecting the

battery and microSD slot.

Uni-COM™Jack

Connection port for Uni-COM CB

modules*. Shipped covered; leave

cover in place when not in use.

Top View

Ethernet ports

Two ports for Ethernet

communications.

Input/Output

connection

points

Model-dependent. Present in models

with built-in I/O configurations.

I/O Bus

connector

(Not shown) Connection point for Uni-

I/O™modules and I/O expansion

adapters, shipped covered. Leave

covered when not in use.

CONFIRM

Button

Used to implement and confirm USB

Actions.

USB Host port

Provides the interface for external USB

devices.

UniStream®PLC

Unitronics

Internal Door,

open

Open this to access the battery +

microSD slot.

Bottom View

Power Supply

Input

Connection point for the controller

power source.

Connect the Terminal Block supplied

with the kit to the power cable.

USB Device

port

Use for application download and

direct PC-UniStream communication.

microSD Slot

Supports standard microSD cards.

Battery Holder

The battery is supplied installed; the

user must remove the pull tab during

installation.

* These are available by separate order.

Installation Space Considerations

Allocate space for:

▪The controller

▪I/O wiring

▪Access to ports, jacks, and the microSD card slot

▪Any modules that will be installed; ensure you allow space to install/uninstall modules

Module dimensions and installation instructions are in the modules’ specifications.

For exact dimensions, please refer to the Mechanical Dimensions shown below.

Mechanical Dimensions

Front View

Bottom View

User Guide

Unitronics

Mounting

Note

▪Mount on a standard DIN-rail.

▪Ensure that there is sufficient room on the sides of the device to allow for any I/O or COM

modules.

1. Push the device onto the DIN-rail until the

clips located at the top and bottom of the

unit have snapped onto the DIN-rail.

2. When properly mounted, the device is

squarely situated on the DIN-rail as shown

below.

Battery: Back-up, First Use, Installation, and Replacement

Back-up

In order to preserve back-up values for RTC and

system data in the event of power off, the battery

must be connected.

First Use

The battery is protected by the PLC’s bottom and

inner door.

The battery is supplied installed inside the unit, with

a plastic tab preventing contact.

Pull out this tab before using the device.

Battery Installation and Replacement

▪Use proper precautions to prevent Electro-Static Discharge (ESD) while servicing the battery.

Caution

▪To preserve back-up values for RTC and system data during battery replacement, the

controller must be powered.

▪Note that disconnecting the battery halts the preservation of back-up values and causes them

to be deleted.

1. Open the bottom and inner doors.

2 If there is a battery present, remove it.

3. Slide the battery into place.

UniStream®PLC

Unitronics

microSD Card Installation and Removal

▪Use proper precautions to prevent Electro-Static Discharge (ESD) while servicing the microSD

card.

1. To install the microSD card slide it into the slot

as shown in the accompanying figure, until the

card clicks into place.

2. To remove the card, press it into its slot lightly,

the spring ejects it.

Wiring

▪This equipment is designed to operate only at SELV/PELV/Class 2/Limited Power environments.

▪All power supplies in the system must include double insulation. Power supply outputs must be

rated as SELV/PELV/Class 2/Limited Power.

▪Do not connect either the ‘Neutral’ or ‘Line’ signal of the 110/220VAC to device’s 0V point.

▪Do not touch live wires.

▪All wiring activities should be performed while power is OFF.

▪Use over-current protection, such as a fuse or circuit breaker, to avoid excessive currents into the

power supply connection point.

▪Unused points should not be connected (unless otherwise specified). Ignoring this directive may

damage the device.

▪Double-check all wiring before turning on the power supply.

Caution

▪To avoid damaging the wire, use a maximum torque of 0.5 N·m (4.4 in-lb).

▪Do not use tin, solder, or any substance on stripped wire that might cause the wire strand to

break.

▪Install at maximum distance from high-voltage cables and power equipment.

Wiring Procedure

Use crimp terminals for wiring; use 26-12 AWG wire (0.13 mm2–3.31 mm2 )

1. Strip the wire to a length of 7±0.5mm (0.250–0.300 inches).

2. Unscrew the terminal to its widest position before inserting a wire.

3. Insert the wire completely into the terminal to ensure a proper connection.

4. Tighten enough to keep the wire from pulling free.

Wiring Guidelines

In order to ensure that the device will operate properly and to avoid electromagnetic interference:

▪Use a metal cabinet. Make sure the cabinet and its doors are properly earthed.

▪Use wires that are properly sized for the load.

▪Use shielded twisted pair cables for wiring High Speed and Analog I/O signals.

Use shielded cables for wiring thermocouple and RTD signals.

In either case, do not use the cable shield as a signal common / return path.

▪Route each I/O signal with its own dedicated common wire. Connect common wires at their

respective common (CM) points at the controller.

User Guide

Unitronics

▪Individually connect each 0V point and each common (CM) point in the system to the power supply

0V terminal, unless otherwise specified.

▪Individually connect each functional ground point ( ) to the earth of the system (preferably to the

metal cabinet chassis).

Use the shortest and thickest wires possible: less than 1m (3.3’) in length, minimum thickness 14

AWG (2 mm2).

▪Connect the power supply 0V to the earth of the system.

▪Earthing the cables' shield:

➢Connect the cable shield to the earth of the system (preferably to the metal cabinet chassis). Note

that the shield must be connected only at one end of the cable; it is recommended to earth the

shield at the PLC-side.

➢Keep shield connections as short as possible.

➢Ensure shield continuity when extending shielded cables.

NOTE

For detailed information, refer to the document System Wiring Guidelines,

located in the Technical Library in the Unitronics’ website.

Wiring the Power Supply

The controller requires an external power supply.

▪In the event of voltage fluctuations or non-conformity to voltage

power supply specifications, connect the device to a regulated

power supply.

Connect the +V and 0V

terminals as shown in the

accompanying figure.

Connecting Ports

▪Ethernet

CAT-5e shielded cable with RJ45 connector

▪USB Device

Use a standard USB cable, Type mini-B

▪USB Host

Standard USB Type-A plug

UniStream®PLC

Unitronics

Note that below, the letters “xx” that is used in the model numbers means that the section refers both to

B5/C5 and B10/C10 models.

I/O Connection Points

The IOs for these models are arranged in three

groups of fifteen points each, as shown in the figure

to the right.

Top groups

Input connection points

Bottom group

Output connection points

The function of certain I/Os may be adapted via

wiring and software settings.

Wiring the Digital Inputs

The digital inputs are arranged in two isolated groups:

▪I0-I8 share common CM0

▪I9-I12 share common CM2

Each group may be wired together as sink or source.

Inputs I9, I10, I11 and I12 can be configured as either normal digital inputs or as high speed inputs that

can receive high speed pulse signals from sensors or shaft encoders.

High Speed Input Modes

Following are the different pin assignments for the high speed

channels:

Channel 1

Channel 2

I10

I11

I12

Quadrature

Phase

Phase B

Phase

Phase B

Pulse+Direct

ion

Pulse

Direction

Pulse

Direction

Pulse

Normal

digital

Pulse

Normal

digital

NOTE

▪Input modes are set both by wiring and software.

User Guide

Unitronics

Input wiring, sink

Input wiring, source

High Speed Input wiring, sink

High Speed Input wiring, source

NOTE

Use sink input wiring to connect a sourcing (pnp) device.

Use source input wiring to connect a sinking (npn) device.

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