Vega VEGAFLEX 66 Manuale utente

Operating Instructions

VEGAFLEX 66

-20 …+250 °C

4…20 mA/HART four-wire

Document ID:

34170

Guided Microwave

Contents

1About this document

1.1Function.................................. 4

1.2Target group .............................. 4

1.3Symbolism used............................ 4

2For your safety

2.1Authorised personnel ........................ 5

2.2Appropriate use ............................ 5

2.3Warning about misuse ....................... 5

2.4General safety instructions . . . . . . . . . . . . . . . . . . . . 5

2.5Safety label on the instrument . . . . . . . . . . . . . . . . . . 6

2.6CE conformity ............................. 6

2.7Fulﬁllment of NAMUR recommendations . . . . . . . . . . 6

2.8Safety instructions for Ex areas . . . . . . . . . . . . . . . . . 6

2.9Environmental instructions..................... 6

3Product description

3.1Structure ................................. 7

3.2Principle of operation ........................ 8

3.3Operation................................. 9

3.4Packaging,transport and storage ............... 9

4Mounting

4.1General instructions ......................... 11

4.2Mounting instructions ........................ 12

5Connecting to power supply

5.1Preparing the connection ..................... 17

5.2Connection procedure........................ 18

5.3Wiring plan,double chamber housing . . . . . . . . . . . . 19

6Set up with the indicating and adjustment module PLICSCOM

6.1Short description ........................... 22

6.2Insert indicating and adjustment module. . . . . . . . . . . 22

6.3Adjustment system .......................... 24

6.4Setup steps ............................... 25

6.5Menu schematic............................ 31

6.6Saving the parameter adjustment data. . . . . . . . . . . . 33

7Set up with PACTware and other adjustment programs

7.1Connecting the PC .......................... 34

7.2Parameter adjustment with PACTware . . . . . . . . . . . . 35

7.3Parameter adjustment with AMS™and PDM . . . . . . . 36

7.4Saving the parameter adjustment data. . . . . . . . . . . . 36

8Maintenance and fault rectiﬁcation

8.1Maintenance .............................. 37

2VEGAFLEX 66 •4…20 mA/HART four-wire

Contents

34170-EN-100427

8.2Rectify malfunctions ......................... 37

8.3Exchanging the electronics module . . . . . . . . . . . . . . 39

8.4Software update ............................ 39

8.5Instrument repair ........................... 40

9Dismounting

9.1Dismounting steps .......................... 41

9.2Disposal ................................. 41

10 Supplement

10.1Technical data ............................. 42

10.2Dimensions ............................... 52

Supplementary documentation

Information:

Supplementary documents appropriate to the ordered version come

with the delivery.You can ﬁnd them listed in chapter "Product

description".

Instructions manuals for accessories and replacement parts

Tip:

To ensure reliable setup and operation of your VEGAFLEX 66,we

oﬀer accessories and replacement parts.The corresponding doc-

umentations are:

l27720 -VEGADIS 61

l30207 -Electronics module VEGAFLEX series 60

l34296 -Protective cover

l31088 -Flanges according to DIN-EN-ASME-JIS-GOST

l30391 -Spacer

VEGAFLEX 66 •4…20 mA/HART four-wire 3

Contents

34170-EN-100427

1About this document

1.1Function

This operating instructions manual provides all the information you

need for mounting,connection and setup as well as important

instructions for maintenance and fault rectiﬁcation.Please read this

information before putting the instrument into operation and keep this

manual accessible in the immediate vicinity of the device.

1.2Target group

This operating instructions manual is directed to trained qualiﬁed

personnel.The contents of this manual should be made available to

these personnel and put into practice by them.

1.3Symbolism used

Information,tip,note

This symbol indicates helpful additional information.

Caution:If this warning is ignored,faults or malfunctions can

result.

Warning:If this warning is ignored,injury to persons and/or serious

damage to the instrument can result.

Danger:If this warning is ignored,serious injury to persons and/or

destruction of the instrument can result.

Ex applications

This symbol indicates special instructions for Ex applications.

lList

The dot set in front indicates a list with no implied sequence.

àAction

This arrow indicates a single action.

1Sequence

Numbers set in front indicate successive steps in a procedure.

4VEGAFLEX 66 •4…20 mA/HART four-wire

1About this document

34170-EN-100427

2For your safety

2.1Authorised personnel

All operations described in this operating instructions manual must be

carried out only by trained specialist personnel authorised by the plant

operator.

During work on and with the device the required personal protective

equipment must always be worn.

2.2Appropriate use

VEGAFLEX 66 is a sensor for continuous level measurement.

You can ﬁnd detailed information on the application range in chapter

"Product description".

Operational reliability is ensured only if the instrument is properly used

according to the speciﬁcations in the operating instructions manual as

well as possible supplementary instructions.

For safety and warranty reasons,any invasive work on the device

beyond that described in the operating instructions manual may be

carried out only by personnel authorised by the manufacturer.Arbitrary

conversions or modiﬁcations are explicitly forbidden.

2.3Warning about misuse

Inappropriate or incorrect use of the instrument can give rise to

application-speciﬁc hazards,e.g.vessel overﬁll or damage to system

components through incorrect mounting or adjustment.

2.4General safety instructions

This is a high-tech instrument requiring the strict observance of

standard regulations and guidelines.The user must take note of the

safety instructions in this operating instructions manual,the country-

speciﬁc installation standards as well as all prevailing safety

regulations and accident prevention rules.

The instrument must only be operated in a technically ﬂawless and

reliable condition.The operator is responsible for trouble-free

operation of the instrument.

During the entire duration of use,the user is obliged to determine the

compliance of the necessary occupational safety measures with the

current valid rules and regulations and also take note of new

regulations.

VEGAFLEX 66 •4…20 mA/HART four-wire 5

2For your safety

34170-EN-100427

2.5Safety label on the instrument

The safety approval markings and safety tips on the device must be

observed.

2.6CE conformity

This device fulﬁlls the legal requirements of the applicable EC

guidelines.By attaching the CE mark,VEGA provides a conﬁrmation

of successful testing.You can ﬁnd the CE conformity declaration in the

download area of www.vega.com.

2.7Fulﬁllment of NAMUR recommendations

With respect to compatibility,the NAMUR recommendation NE 53 is

fulﬁlled.This applies also to the corresponding indicating and

adjustment components.VEGA instruments are generally upward and

downward compatible.

lSensor software to DTM VEGAFLEX 66

lDTM VEGAFLEX 66 for adjustment software PACTware

lIndicating and adjustment module for sensor software

The parameter adjustment of the basic sensor functions is independ-

ent of the software version.The range of available functions depends

on the respective software version of the individual components.

2.8Safety instructions for Ex areas

Please note the Ex-speciﬁc safety information for installation and

operation in Ex areas.These safety instructions are part of the

operating instructions manual and come with the Ex-approved

instruments.

2.9Environmental instructions

Protection of the environment is one of our most important duties.That

is why we have introduced an environment management system with

the goal of continuously improving company environmental protection.

The environment management system is certiﬁed according to DIN

EN ISO 14001.

Please help us fulﬁl this obligation by observing the environmental

instructions in this manual:

lChapter "Packaging,transport and storage"

lChapter "Disposal"

6VEGAFLEX 66 •4…20 mA/HART four-wire

2For your safety

34170-EN-100427

3Product description

3.1Structure

The scope of delivery encompasses:

lVEGAFLEX 66 level sensor

lDocumentation

-this operating instructions manual

-Safety Manual 31339 "VEGAFLEX series 60 -4…20 mA/

HART"(optional)

-Operating instructions manual 27835 "Indicating and adjust-

ment module PLICSCOM"(optional)

-Supplementary instructions manual "Plug connector for con-

tinuously measuring sensors"(optional)

-Ex-speciﬁc"Safety instructions"(with Ex versions)

-if necessary,further certiﬁcates

The VEGAFLEX 66 consists of the components:

lProcess ﬁtting with probe

lHousing with electronics

lHousing cover,optionally available with indicating and adjustment

module

Scope of delivery

Constituent parts

VEGAFLEX 66 •4…20 mA/HART four-wire 7

3Product description

34170-EN-100427

Fig.1:VEGAFLEX 66 -cable version with double chamber housing

1Housing cover with integrated indicating and adjustment module (optional)

2Housing with electronics

3Process ﬁtting

The type label contains the most important data for identiﬁcation and

use of the instrument:

lArticle number

lSerial number

lTechnical data

lArticle numbers,documentation

lSIL identiﬁcation (with SIL rating ex works)

With the serial number,you can access the delivery data of the

instrument via www.vega.com,"VEGA Tools"and "serial number

search".In addition to the type label outside,you can also ﬁnd the

serial number on the inside of the instrument.

3.2Principle of operation

VEGAFLEX 66 is a level sensor with coax,rod or cable probe for

continuous level measurement in products with temperatures between

-20 °Cand +250 °C(-4…+482 °F).

It is designed for industrial use in all areas of process technology and

can be used in liquids.

High frequency microwave pulses are guided along a steel rope or a

rod.Upon reaching the product surface,the microwave pulses are

reﬂected.The running time is evaluated by the instrument and

outputted as distance.

Type label

Application area

Functional principle

8VEGAFLEX 66 •4…20 mA/HART four-wire

3Product description

34170-EN-100427

Four-wire electronics with separate power supply.

The supply voltage range can diﬀer depending on the instrument

version.

The data for power supply are speciﬁed in chapter "Technical data".

Measured value transmission is carried out via the 4…20 mA/HART

output separate from power supply.

The background lighting of the indicating and adjustment module is

for this.You can ﬁnd the exact voltage speciﬁcations in chapter

"Technical data".

3.3Operation

VEGAFLEX 66 can be adjusted with diﬀerent adjustment media:

lwith indicating and adjustment module

lwith the suitable VEGA DTM in conjunction with an adjustment

software according to the FDT/DTM standard,e.g.PACTware and

lwith manufacturer-speciﬁc adjustment programs AMS™or PDM

lWith a HART handheld

3.4Packaging,transport and storage

Your instrument was protected by packaging during transport.Its

capacity to handle normal loads during transport is assured by a test

according to DIN EN 24180.

The packaging of standard instruments consists of environment-

friendly,recyclable cardboard.For special versions,PE foam or PE foil

is also used.Dispose of the packaging material via specialised

recycling companies.

Transport must be carried out under consideration of the notes on the

transport packaging.Nonobservance of these instructions can cause

damage to the device.

The delivery must be checked for completeness and possible transit

damage immediately at receipt.Ascertained transit damage or

concealed defects must be appropriately dealt with.

Up to the time of installation,the packages must be left closed and

stored according to the orientation and storage markings on the

outside.

Unless otherwise indicated,the packages must be stored only under

the following conditions:

lNot in the open

lDry and dust free

Voltage supply

Packaging

Transport

Transport inspection

Storage

VEGAFLEX 66 •4…20 mA/HART four-wire 9

3Product description

34170-EN-100427

lNot exposed to corrosive media

lProtected against solar radiation

lAvoiding mechanical shock and vibration

lStorage and transport temperature see chapter "Supplement -

Technical data -Ambient conditions"

lRelative humidity 20 …85 %

Storage and transport

temperature

10 VEGAFLEX 66 •4…20 mA/HART four-wire

3Product description

34170-EN-100427

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