ViscoTec preeflow eco-CONTROL EC200 2.0 Manuale
OPERATION &
MAINTENANCE MANUAL
eco-CONTROL EC200 2.0
AB
Power supply A
Inlet pressure
monitoring A
2-component dispenser
eco-DUO
Material feeding A
Material feeding B
Dosing pressure
monitoring A
TABLE OF CONTENTS
3 / 120INST-007080 / E eco-CONTROL EC200 2.0
1Introduction ...................................................................................................... 7
1.1 Scope of delivery ..................................................................................... 7
1.2 Incoming inspection ................................................................................. 7
2Safety ................................................................................................................ 8
2.1 Explanation of symbols used ................................................................... 8
2.2 Intended Use............................................................................................ 9
2.3 Personnel............................................................................................... 10
2.3.1
Operators................................................................................... 10
2.3.2
Maintenance staff ...................................................................... 10
2.4 Informal safety precautions.................................................................... 11
2.5 Preventing damage to equipment .......................................................... 11
2.6 Compressed air supply .......................................................................... 12
2.7 Organisational safety measures ............................................................ 12
2.8 Residual risks......................................................................................... 13
2.9 IT safety ................................................................................................. 14
3Product description ....................................................................................... 15
4Operation ........................................................................................................ 16
4.1 Connections ........................................................................................... 16
4.1.1
1-component dispenser connection........................................... 17
4.1.2
Connection of two 1-component dispensers
(synchronous operation)18
4.1.3
2-component dispenser connection........................................... 19
4.1.4
2-component dispenser connection with dynamic mixer ........... 20
4.2 Initial commissioning.............................................................................. 21
4.3 Switching on / off.................................................................................... 21
4.4 Navigation structure ............................................................................... 22
4.5 Icons ...................................................................................................... 24
4.6 Start-up process..................................................................................... 25
4.7 First-time start-up................................................................................... 26
4.8 Quick start.............................................................................................. 27
TABLE OF CONTENTS
4 / 120 INST-007080 / Eeco-CONTROL EC200 2.0
4.9 Editing a program................................................................................... 28
4.9.1
Volume....................................................................................... 29
4.9.2
Flow rate .................................................................................... 30
4.9.3
Suck-back .................................................................................. 30
4.9.4
Pot life (with 2-component dispenser) ....................................... 31
4.9.5
Blankshot quantity (with 2-component dispenser)..................... 32
4.9.6
Mixing ratio (with 2-component dispenser)................................ 34
4.9.7
Material density.......................................................................... 34
4.9.8
Calibration.................................................................................. 35
4.9.9
Save location ............................................................................. 35
4.9.10
Dosing pressure max. (with dosing pressure sensor)................ 36
4.9.11
Pressure monitoring (with dosing pressure sensor) .................. 36
4.9.12
Dynamic mixer (for 2-component dispensers) ........................... 37
4.9.13
Changing field values ................................................................ 38
4.10 Calibration.............................................................................................. 39
4.11 Duplicating a program/creating a new program ..................................... 42
4.12 Dispense screen .................................................................................... 44
4.12.1
Dispense screen – Selecting parameters.................................. 45
4.12.2
Dispense screen - Changing the view ....................................... 46
4.12.3
Dispensing screen - Selecting the view..................................... 46
4.13 Choosing favourites ............................................................................... 47
4.14 Deleting a program ................................................................................ 48
4.15 Settings .................................................................................................. 48
4.15.1
User management ..................................................................... 49
4.15.2
System Information.................................................................... 52
4.15.3
Program Management............................................................... 55
4.15.4
Error messages ......................................................................... 56
4.15.5
Display & Sounds ...................................................................... 58
4.15.6
Start-Up Window........................................................................ 59
4.15.7
Date & Time............................................................................... 59
4.15.8
Language................................................................................... 60
4.15.9
Units........................................................................................... 60
4.15.10
System Calibration..................................................................... 61
TABLE OF CONTENTS
5 / 120INST-007080 / E eco-CONTROL EC200 2.0
4.15.11
Manual purging.......................................................................... 62
4.15.12
Sensors...................................................................................... 63
4.15.13
External Control unit .................................................................. 65
4.15.14
Interfaces ................................................................................... 67
4.15.15
IO Test (hardware test).............................................................. 68
4.16 Manual purging (start screen) ................................................................ 70
4.17 Help (start screen) ................................................................................. 71
5Dosing pressure monitoring ......................................................................... 72
5.1 Teach-In dosing ..................................................................................... 74
5.2 Monitoring units...................................................................................... 75
5.2.1
Envelope curve ......................................................................... 76
5.2.2
Integral ...................................................................................... 77
5.2.3
Control box ............................................................................. 78
5.3 Teach-In settings ................................................................................... 80
5.4 List of Teach-In dosing operations and monitoring units ....................... 81
5.5 Validity of a dosing operation................................................................. 81
5.6 Component signal .................................................................................. 82
5.7 Dosing window – view with monitoring units.......................................... 83
6Dynamic mixer................................................................................................ 86
7Explanations of the operating modes .......................................................... 88
7.1 Dosing manually .................................................................................... 88
7.2 Dosing with the foot switch (optional) .................................................... 89
7.3 Dosing using external control unit.......................................................... 90
7.3.1
Signal value for external program selection............................... 90
7.3.2
Signal forms and levels.............................................................. 92
7.3.3
Troubleshooting with external control unit ................................. 93
8Maintenance ................................................................................................... 94
8.1 Maintenance intervals ............................................................................ 94
8.2 Troubleshooting / Warning message / Error message........................... 94
TABLE OF CONTENTS
6 / 120 INST-007080 / Eeco-CONTROL EC200 2.0
9Cleaning .......................................................................................................... 99
10 Spare parts ..................................................................................................... 99
11 Technical specifications.............................................................................. 100
11.1 Interface description............................................................................. 100
11.1.1
Interface X1: System I/O.......................................................... 100
11.1.2
Interface X2: Inlet pressure...................................................... 101
11.1.3
Interface X3: External program selection................................. 101
11.1.4
Wiring diagrams for external inputs/outputs ............................ 102
11.1.5
Logical links of the outputs ...................................................... 105
11.2 EU Declaration of Conformity .............................................................. 106
11.3 Technical data...................................................................................... 107
12 Disposal ........................................................................................................ 108
12.1 General principles ................................................................................ 108
12.2 Return and recycling programme for waste equipment in the European
Union108
13 Accessories .................................................................................................. 110
13.1 Mounting of the holder ......................................................................... 111
13.2 Cabinet installation............................................................................... 112
13.3 Installation of the pneumatic unit ......................................................... 114
14 Keyword index.............................................................................................. 115
7 / 120INST-007080 / E eco-CONTROL EC200 2.0
INTRODUCTION
1Introduction
Dear customer,
We are delighted that you have decided to purchase a ViscoTec product. We have no doubt
that this product will meet all your requirements. We wish you trouble-free and successful
operation.
The dosing system consists of the eco-CONTROL EC200 2.0 dosing control unit and a
1- or 2-component dispenser. Simultaneous operation of two identical 1-component
dispensers is possible.
This operation manual describes the dosing control unit. A separate operation and
maintenance manual is supplied for the different dispensers.
1.1 Scope of delivery
eco-CONTROL EC200 2.0 dosing control unit, support, power cable, USB stick and
operation and maintenance manual. The 2-component dispenser also includes a set of
adhesive stickers to label the two motors, the plugs, sensors and the supply line.
1.2 Incoming inspection
Damage in transit can lead to malfunctions, and consequently to personal injury and damage
to property. Damaged components must not be put into operation.
Check the delivery immediately on receipt for damage in transit and damage to the
packaging. Check that the delivery is complete according to the enclosed delivery note.
Make sure you have not left any part of the delivery in the packaging.
Compensation for damage during transport may be claimed only if the carrier is notified
immediately.
8 / 120 INST-007080 / Eeco-CONTROL EC200 2.0
SAFETY
2Safety
2.1 Explanation of symbols used
The following symbols are used in this manual:
The following notices indicate safety instructions and must be followed:
This manual is structured so that text and the related figure are on the same page as far
as possible. In this way the information can be understood quickly. If reference is made to a
component in a figure, the part has a key number.
Work step
• List
Fig. 1 Legend number, reference to a figure
* Reference to a comment
COMMAND Designations of buttons/switches, menu items and input dialogs
indicates a hazardous situation which, if not avoided, will result in death or serious injury.
indicates a hazardous situation which, if not avoided, may result in death or serious injury.
indicates a hazardous situation which, if not avoided, may result in minor injury.
NOTE
indicates a technical tip to avoid damage to property or equipment.
DANGER
WARNING
CAUTION
9 / 120INST-007080 / E eco-CONTROL EC200 2.0
SAFETY
2.2 Intended Use
The dosing control unit controls the dispensers in order to convey and precise dispense
viscose material.
Check the chemical resistance of the materials that are in contact with the material before
commissioning. For information on the equipment materials refer to the dispenser operation
and maintenance manual.
No liability can be accepted for damage caused by failure to observe this operation manual
or due to a lack of maintenance or checks.
Misuse
Any use other than the stipulated intended use shall be considered as misuse.
This includes
• Use outside the permissible operating limits
• Use in explosive environments
• Use underground
• Use outdoors
Misuse also includes the following actions carried out without the explicit written approval of
the manufacturer:
• Conversions and/or extensions
• Use of non-genuine spare parts
• Repairs carried out by unauthorised companies or persons
• Use of non-approved materials
Misuse is not permissible, and will result in voiding of guarantee, warranty and liability claims.
10 / 120 INST-007080 / Eeco-CONTROL EC200 2.0
SAFETY
2.3 Personnel
The operating organisation shall ensure that only appropriately qualified and authorised
personnel work on this machine. It is responsible for ensuring that operators and
maintenance staff possess the necessary qualifications. Personnel must be at least
15 years old.
All personnel working with or on the machine must have read and understood this
operation manual.
The operating company shall document the operators' and maintenance staff's
acknowledgement of this manual, and shall ensure their compliance with it by means of
regular training.
2.3.1
Operators
Before starting work, the personnel assigned as operators must be adequately instructed
regarding the nature and scope of their duties and the potential risks. Training is to be
conducted on a regular basis (at least once a year). Training is to be conducted after any
technical modifications.
2.3.2
Maintenance staff
The maintenance and repair staff must be authorised and
• adequately trained for the relevant activities
• familiar with and comply with the applicable technical rules and safety regulations
Competent personnel are persons who, by virtue of their training, experience and knowledge
of the relevant requirements, standards and safety regulations, can carry out the necessary
activities while recognising and avoiding potential hazards.
Indice
Altri manuali ViscoTec Unità di controllo
Manuali Unità di controllo popolari di altre marche
Festo
Festo Compact Performance CP-FB6-E Manuale elenco delle parti
Elo TouchSystems
Elo TouchSystems DMS-SA19P-EXTME Manuale utente
JS Automation
JS Automation MPC3034A Manuale utente
JAUDT
JAUDT SW GII 6406 Series Guida rapida
Spektrum
Spektrum Air Module System Manuale utente
BOC Edwards
BOC Edwards Q Series Manuale utente
