WAGNER EPG-Sprint X Manuale utente
0102 II 3(2)D IP64 80 °C
P_01742
EPG
SPRINT X
2x
2x
0
%
100
%
kV
80
60
40
20
100
Tri Cor
5
4
3
2
1
120
80
40
20
10
10
20
30
40
50
60
70
80
90
Ø
12
10
11
9
8
m /h
2.0
3.0
0.5
0.3
0.1
1.5
3
5.5
4.5
3.5
2.5
Tri
μA
Universal Control Unit
for Powder Guns
EPG-SPRINT X
Version 06 / 2014
Translation of the Original
Operating Manual
3
EPG-SPRINT X
OPERATING MANUAL
VERSION 06/2014 ORDER NUMBER DOC2329371
Table of Contents
1 GENERAL INFORMATION 6
1.1 Preface 6
1.2 Warnings, Notices, and Symbols in this Operating Manual 6
1.3 Languages 7
1.4 Abbreviations 7
2 CORRECT USE 8
2.1 Device Type 8
2.2 Type of Use 8
2.3 Use in Potentially Explosive Areas 8
2.4 Safety Parameters 9
2.5 Reasonably Foreseeable Misuse 9
2.6 Residual Risks 10
3 IDENTIFICATION 11
3.1 Explosion Protection Identication in Accordance with ATEX 11
3.2 Permissible Device Combinations 11
4 GENERAL SAFETY INSTRUCTIONS 12
4.1 Safety Instructions for the Operator 12
4.1.1 Electrical Devices and Equipment 12
4.1.2 Sta Qualications 12
4.1.3 Safe Work Environment 12
4.2 Safety Instructions for Sta 13
4.2.1 Safe Handling of WAGNER Powder Spray Devices 13
4.2.2 Grounding the Device 13
4.2.3 Product Hoses 13
4.2.4 Cleaning 14
4.2.5 Handling Powder Lacquers 14
4.3 Protective and Monitoring Equipment 15
4.4 Safety Feature Identication 16
5 DESCRIPTION 17
5.1 Areas of Application 17
5.2 Technical Data 18
5.3 Permitted Accessories 20
5.4 Scope of Delivery 20
5.5 Operating Elements 21
5.5.1 Operating Elements Front Side 21
5.5.2 Connections on the Rear Side of the EPG-SPRINT X 26
6 ASSEMBLY AND COMMISSIONING 28
6.1 Training Assembly/Commissioning Sta 28
6.2 Storage Conditions 28
6.3 Installation Conditions 28
6.4 Connecting the Manual Gun 29
6.5 Connecting the Automatic Gun 30
6.6 Grounding 31
6.6.1 Grounding the Powder Coating System 32
4
EPG-SPRINT X
OPERATING MANUAL
VERSION 06/2014 ORDER NUMBER DOC2329371
Table of Contents
7 OPERATION 33
7.1 Training the Operating Sta 33
7.2 Safety Instructions 33
7.3 Preparations for Commissioning 35
7.3.1 Operating Modes 35
7.3.2 Gun Recognition 35
7.3.3 Manual Gun Mode with External Control 36
7.3.4 Basic and Factory Settings 36
7.4 Recipes 37
7.4.1 "Double Click" Recipe (High Dynamic Remote) 38
7.5 Air High Output Mode (High Powder Output) 39
7.5.1 Combining the Air Outputs 39
7.5.2 Activating High Output Mode (C17) 40
7.6 Changing and Saving Recipes 43
7.6.1 Recipe No. 1-4 43
7.6.2 Recipe No. 5-50 44
7.7 Setting and Changing Coating Parameters 45
7.7.1 Setting the Total Air Volume 45
7.7.2 Setting the Powder Feed Quantity 46
7.7.3 Setting the Additional Air (Atomizing/Ionizing/Tribo Air Volume) 47
7.7.4 Setting the High-voltage 48
7.7.5 Display of Actual High-voltage Value 49
7.7.6 Setting the Current Limitation 50
7.7.7 Displaying Actual Value of Current Limitation 51
7.7.8 Setting the U/I Characteristics 52
7.8 Purge Function 54
7.8.1 Hose Purge Function 54
7.8.2 Cleaning Purge Function 54
7.8.3 Procedure for Cleaning Purging with Manual Guns 55
7.8.4 Procedure for Cleaning Purging with Automatic Guns 56
7.9 Starting Output Setting (Zero Adjustment) 57
8 CLEANING AND MAINTENANCE 59
8.1 Cleaning 59
8.1.1 Cleaning Sta 59
8.1.2 Safety Instructions 59
8.1.3 Cleaning Procedures 60
8.2 Maintenance 61
8.2.1 Maintenance Sta 61
8.2.2 Safety Instructions 61
8.2.3 Maintenance Procedures 62
9 INSPECTIONS 63
9.1 Inspections in Accordance with DIN EN 50177: 2010 63
9.2 Inspections in Accordance with DIN EN 50050-2: 2014 67
10 DISASSEMBLY AND DISPOSAL 69
10.1 Disassembly 69
10.2 Disposal 70
5
EPG-SPRINT X
OPERATING MANUAL
VERSION 06/2014 ORDER NUMBER DOC2329371
Table of Contents
11 TROUBLESHOOTING AND RECTIFICATION 71
11.1 Warnings E01-E04 72
11.2 Faults 74
12 ACCESSORIES 77
12.1 Connection Cables 77
12.2 Wall Mount 77
12.3 Recipe Sticker 78
13 SPARE PARTS 79
13.1 How Can Spare Parts Be Ordered? 79
13.2 EPG-SPRINT X Control Unit 80
14 DECLARATION OF WARRANTY AND CONFORMITY 81
14.1 Important Notes Regarding Product Liability 81
14.2 Warranty Claim 81
14.3 CE Declaration of Conformity 82
14.4 EC Type Examination Certicate 83
14.5 FM Approval 84
DEVICE CONFIGURATION APPENDIX 85
A1 Setting Example: Parameter C11 87
A2 Setting Example: Parameter C13 89
A3 Table of Parameters 91
A4 Spray Current Reset when using Field Controllers 96
BRIEF DESCRIPTION 98
1 Changing Parameters 99
2 Calling / Changing / Saving Recipes 1-4 99
3 Calling / Changing / Saving Recipes 5-50 99
6
EPG-SPRINT X
OPERATING MANUAL
VERSION 06/2014 ORDER NUMBER DOC2329371
1 GENERAL INFORMATION
The operating manual contains information about safely operating, maintaining, cleaning
and repairing the device.
The operating manual is part of the device and must be available to operating and service
sta.
Operating and service sta should be instructed according to the safety instructions.
The device may only be operated in compliance with this operating manual.
This equipment can be dangerous if it is not operated according to the instructions in this
operating manual.
1.1 PREFACE
1.2 WARNINGS, NOTICES, AND SYMBOLS IN THIS OPERATING MANUAL
Warning instructions in this operating manual highlight particular dangers to users and to
the device and state measures for avoiding the hazard. These warning instructions fall into
the following categories:
Danger - immediate risk of danger.
Non-observance will result in death or serious injury.
Warning - possible imminent danger.
Non-observance may result in death or serious injury.
Caution - a possibly hazardous situation.
Non-observance may result in minor injury.
Note - provides information about particular characteristics and how to proceed.
Notice - a possibly hazardous situation.
Non-observance may result in material damage.
This notice warns you of a hazard!
Possible consequences of not observing the warning instructions.
The signal word indicates the hazard level.
The measures for preventing the danger and its consequences.
DANGER
This notice warns you of a hazard!
Possible consequences of not observing the warning instructions.
The signal word indicates the hazard level.
The measures for preventing the danger and its consequences.
WARNING
This notice warns you of a hazard!
Possible consequences of not observing the warning instructions.
The signal word indicates the hazard level.
The measures for preventing the danger and its consequences.
CAUTION
This notice warns you of a hazard!
Possible consequences of not observing the warning instructions. The signal word
indicates the hazard level.
The measures for preventing the danger and its consequences.
NOTICE
7
EPG-SPRINT X
OPERATING MANUAL
VERSION 06/2014 ORDER NUMBER DOC2329371
1.3 LANGUAGES
The operating manual is available in the following languages:
German 2327591 English 2329371
French 2330847 Italian 2330848
Spanish 2330849 Russian 2333349
Chinese 2333350 Hungarian 2341081
Portuguese 2342815 Swedish 2344282
Slovakian 2348856 Danish 2348523
1.4 ABBREVIATIONS
Number of pieces
Position
Marking in the spare parts lists
Order No. Order number
Spare part
8
EPG-SPRINT X
OPERATING MANUAL
VERSION 06/2014 ORDER NUMBER DOC2329371
2 CORRECT USE
2.1 DEVICE TYPE
Universal control unit for controlling electrostatic manual and automatic spray guns
2.2 TYPE OF USE
The EPG-SPRINT X control unit is intended for controlling electrostatic manual and
automatic spray guns of type A-P (2 mJ) according to DIN EN 50177.
Incorrect use!
Risk of injury and damage to the device.
Only connect original Wagner spray guns to the EPG-SPRINT X
control unit.
The PEM-C3R and PEM-T3R manual spray guns cannot be
connected to the EPG-SPRINT X control unit.
WARNING
2.3 USE IN POTENTIALLY EXPLOSIVE AREAS
The EPG-SPRINT X control unit is intended for use with powder spray guns of types A-P up
to 2 mJ in accordance with the prototype test PTB 12 ATEX 5001.
The EPG-SPRINT X control unit may be used in the dust explosion zone (Zone 22) under the
following conditions:
Control unit correctly tted in rack.
Rack correctly and securely sealed on rear with associated cover.
All connections not needed (mains output, remote control) are sealed with dust
protection caps.
9
EPG-SPRINT X
OPERATING MANUAL
VERSION 06/2014 ORDER NUMBER DOC2329371
2.5 REASONABLY FORESEEABLE MISUSE
Coating work pieces which are not grounded
Use of defective components and accessories
Use with not permissible powder coating guns
2.4 SAFETY PARAMETERS
WAGNER accepts no liability for any damage arising from incorrect use.
Electrostatic spray equipment may only be operated in an intact condition, damaged
devices must be decommissioned immediately and repaired.
Use the device only to work with the products recommended by WAGNER.
Operate only the device as a whole.
Do not deactivate safety xtures.
Spare parts and accessories may have safety-relevant properties:
Use only WAGNER original spare parts and accessories.
The use of the control unit is only permissible under the following conditions:
the operating sta have previously been trained on the basis of this operating manual,
the safety regulations listed in this operating manual are observed,
the operating, maintenance and repair information in this operating manual is
observed,
and the statutory requirements and accident prevention regulations standards in the
country of use are observed.
10
EPG-SPRINT X
OPERATING MANUAL
VERSION 06/2014 ORDER NUMBER DOC2329371
2.6 RESIDUAL RISKS
Residual risks are risks which cannot be excluded even in the event of correct use.
If necessary, warning and prohibition signs at the relevant points of risk indicate residual
risks.
Residual risk Source Consequences Specic measures Lifecycle phase
Skin contact with
powder lacquers
and cleaning agents
Handling powder
lacquers and
cleaning agents
Skin irritation,
allergies
Wear protective
clothing,
operation,
observe safety data
sheets
maintenance,
disassembly
Powder lacquer
in air outside the
dened working
area
Lacquering outside
the dened working
area
Inhalation of
substances
hazardous to health
Observe working
and operating
instructions
operation,
maintenance
Indice
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