Yamaha FZ6-SS 2004 Manuale utente

EAS00000

FZ6-S (S)

SERVICE MANUAL

2003 by Yamaha Motor Co., Ltd.

First edition, August 2003

Any reproduction or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

NOTE:

WARNING

CAUTION:

EAS00002

NOTICE

This manual was produced by the Yamaha Motor Company, Ltd. primarily for use by Yamaha dealers

and their qualified mechanics. It is not possible to include all the knowledge of a mechanic in one manu-

al. Therefore, anyone who uses this book to perform maintenance and repairs on Yamaha vehicles

should have a basic understanding of mechanics and the techniques to repair these types of vehicles.

Repair and maintenance work attempted by anyone without this knowledge is likely to render the ve-

hicle unsafe and unfit for use.

Yamaha Motor Company, Ltd. is continually striving to improve all of its models. Modifications and sig-

nificant changes in specifications or procedures will be forwarded to all authorized Yamaha dealers

and will appear in future editions of this manual where applicable.

Designs and specifications are subject to change without notice.

EAS00004

IMPORTANT MANUAL INFORMATION

Particularly important information is distinguished in this manual by the following.

The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR

SAFETY IS INVOLVED!

Failure to follow WARNING instructions could result in severe injury or death to

the motorcycle operator, a bystander or a person checking or repairing the mo-

torcycle.

A CAUTION indicates special precautions that must be taken to avoid damage

to the motorcycle.

NOTE: A NOTE provides key information to make procedures easier or clearer.

EAS00007

HOW TO USE THIS MANUAL

This manual is intended as a handy, easy-to-read reference book for the mechanic. Comprehensive

explanations of all installation, removal, disassembly, assembly, repair and check procedures are laid

out with the individual steps in sequential order.

1The manual is divided into chapters. An abbreviation and symbol in the upper right corner of each

page indicate the current chapter.

Refer to “SYMBOLS”.

2Each chapter is divided into sections. The current section title is shown at the top of each page,

except in Chapter 3 (“PERIODIC CHECKS AND ADJUSTMENTS”), where the sub-section title(s) ap-

pears.

3Sub-section titles appear in smaller print than the section title.

4To help identify parts and clarify procedure steps, there are exploded diagrams at the start of each

removal and disassembly section.

5Numbers are given in the order of the jobs in the exploded diagram. A circled number indicates a

disassembly step.

6Symbols indicate parts to be lubricated or replaced.

Refer to “SYMBOLS”.

7A job instruction chart accompanies the exploded diagram, providing the order of jobs, names of

parts, notes in jobs, etc.

8Jobs requiring more information (such as special tools and technical data) are described sequen-

tially.

24 25

2321

19 2018

16 1715

1413

11 12

GEN

INFO SPEC

ENG

FI ELEC

COOL

CHK

ADJ

TRBL

SHTG

CHAS

EAS00008

SYMBOLS

The following symbols are not relevant to every

vehicle.

Symbols 1to 9indicate the subject of each

chapter.

1General information

2Specifications

3Periodic checks and adjustments

4Chassis

5Engine

6Cooling system

7Fuel injection system

8Electrical system

9Troubleshooting

Symbols 10 to 17 indicate the following.

10 Serviceable with engine mounted

11 Filling fluid

12 Lubricant

13 Special tool

14 Tightening torque

15 Wear limit, clearance

16 Engine speed

17 Electrical data

Symbols 18 to 23 in the exploded diagrams indi-

cate the types of lubricants and lubrication

points.

18 Engine oil

19 Gear oil

20 Molybdenum-disulfide oil

21 Wheel-bearing grease

22 Lithium-soap-based grease

23 Molybdenum-disulfide grease

Symbols 24 to 25 in the exploded diagrams indi-

cate the following.

24 Apply locking agent (LOCTITE)

25 Replace the part

GENERAL INFORMATION

SPECIFICATIONS

PERIODIC CHECKS AND

ADJUSTMENTS

CHASSIS

ENGINE

COOLING SYSTEM

FUEL INJECTION SYSTEM

ELECTRICAL SYSTEM

TROUBLESHOOTING

GEN

INFO 1

SPEC 2

ENG

COOL

CHAS

ELEC 8

TRBL

SHTG 9

CHK

ADJ

EAS00012

TABLE OF CONTENTS

GEN

INFO

CHAPTER 1

GENERAL INFORMATION

MOTORCYCLE IDENTIFICATION 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

VEHICLE IDENTIFICATION NUMBER 1-1. . . . . . . . . . . . . . . . . . . . . . . .

MODEL LABEL 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FEATURES 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

OUTLINE OF FI SYSTEM 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FI SYSTEM 1-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

INSTRUMENT FUNCTION 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

IMPORTANT INFORMATION 1-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PREPARATION FOR REMOVAL AND DISASSEMBLY 1-6. . . . . . . . .

REPLACEMENT PARTS 1-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GASKETS, OIL SEALS AND O-RINGS 1-6. . . . . . . . . . . . . . . . . . . . . . .

LOCK WASHERS /PLATES AND COTTER PINS 1-7. . . . . . . . . . . . . .

BEARINGS AND OIL SEALS 1-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CIRCLIPS 1-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CHECKING THE CONNECTIONS 1-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SPECIAL TOOLS 1-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Questo manuale è adatto per i seguenti modelli

Indice

Altri manuali Yamaha Motociclo

Yamaha

Yamaha XZ400 1985 Manuale utente

Yamaha

Yamaha Venture XVZ13TFT Manuale utente

Yamaha

Yamaha SR250G Manuale utente

Yamaha

Yamaha XVS950CR Manuale utente

Yamaha

Yamaha Tenere 700 2021 Manuale utente

Yamaha

Yamaha XT250D Manuale utente

Yamaha

Yamaha TRACER MT09 TRA Manuale utente

Yamaha

Yamaha V MAX VMX17YC Manuale utente

Yamaha

Yamaha XVS950CU Manuale utente

Yamaha

Yamaha XZ550RJ 1982 Manuale utente

Yamaha

Yamaha 2010 YZF-R6Z Manuale utente

Yamaha

Yamaha YZF600RP Manuale utente

Yamaha

Yamaha xvs9500aa Manuale utente

Yamaha

Yamaha 2003 FJR1300 Manuale utente

Yamaha

Yamaha R15 Manuale utente

Yamaha

Yamaha WR250X Manuale utente

Yamaha

Yamaha TT-R50E Guida all'applicazione

Yamaha

Yamaha Road Star XV1600A 2000 Manuale utente

Yamaha

Yamaha WARRIOR YFM350XP Manuale

Yamaha

Yamaha CS3-E Manuale utente

Yamaha

Yamaha YZ125 2022 Guida all'applicazione

Yamaha

Yamaha XVS950CU 2014 Manuale utente

Yamaha

Yamaha MWS150-C Manuale utente

Yamaha

Yamaha TT-R125(S) 2003 Guida all'applicazione

Manuali Motociclo popolari di altre marche

OHVALE

OHVALE GP-0 Manuale elenco delle parti

KTM

KTM 350 XCF-W USA Manuale utente

HYOSUNG

HYOSUNG ST7 Manuale utente

Husqvarna

Husqvarna FC 250 2016 Manuale utente

Ducati

Ducati SCRAMBLER 800 Manuale di istruzioni

MOTO GUZZI

MOTO GUZZI QUOTA 1100 ES Manuale utente

APRILIA

APRILIA ETV MILLE CAPONORD - PART1 02-2001 Manuale utente

KTM

KTM Freeride E-XC 2021 Manuale utente

Fantic

Fantic Enduro 125 Manuale utente

Ducati

Ducati Supersport 750 desmodue Manuale utente

MV Agusta

MV Agusta 2008 F4 312RR 1078 Manuale di istruzioni

Ducati

Ducati 748 monoposto strada Manuale utente

ATK

ATK 1988 250 Manuale utente

Excelsior-HENDERSON

Excelsior-HENDERSON 1999 HCX Manuale utente

Triumph

Triumph Thunderbird Manuale utente

Ducati

Ducati 996 Manuale utente

BMW

BMW MOTORRAD K 1200 R Sport Manuale di installazione e manutenzione

BMW Motorrad

BMW Motorrad G 650 GS 2007 Manuale di installazione e manutenzione