Yamaha TMAX XP500F 2015 Manuale utente

2015

SERVICE MANUAL

XP500F

LIT-11616-28-54 2PW-28197-10

EAS20002

XP500F

SERVICE MANUAL

First edition, November 2014

Any reproduction or unauthorized use

without the written permission of

Yamaha Motor Corporation, U.S.A.

is expressly prohibited.

Printed in U.S.A.

P/N LIT-11616-28-54

EAS20003

IMPORTANT

This manual was produced by the Yamaha Motor Company, Ltd. primarily for use by Yamaha dealers

and their qualified mechanics. It is not possible to include all the knowledge of a mechanic in one man-

ual. Therefore, anyone who uses this book to perform maintenance and repairs on Yamaha vehicles

should have a basic understanding of mechanics and the techniques to repair these types of vehicles.

Repair and maintenance work attempted by anyone without this knowledge is likely to render the vehi-

cle unsafe and unfit for use.

This model has been designed and manufactured to perform within certain specifications in regard to

performance and emissions. Proper service with the correct tools is necessary to ensure that the vehi-

cle will operate as designed. If there is any question about a service procedure, it is imperative that you

contact a Yamaha dealer for any service information changes that apply to this model. This policy is

intended to provide the customer with the most satisfaction from his vehicle and to conform to federal

environmental quality objectives.

Yamaha Motor Company, Ltd. is continually striving to improve all of its models. Modifications and sig-

nificant changes in specifications or procedures will be forwarded to all authorized Yamaha dealers and

will appear in future editions of this manual where applicable.

TIP

• This Service Manual contains information regarding periodic maintenance to the emission control sys-

tem. Please read this material carefully.

• Designs and specifications are subject to change without notice.

EAS30001

IMPORTANT MANUAL INFORMATION

Particularly important information is distinguished in this manual by the following notations.

This is the safety alert symbol. It is used to alert you to potential personal inju-

ry hazards. Obey all safety messages that follow this symbol to avoid possible

injury or death.

A WARNING indicates a hazardous situation which, if not avoided, could result

in death or serious injury.

A NOTICE indicates special precautions that must be taken to avoid damage to

the vehicle or other property.

A TIP provides key information to make procedures easier or clearer.

WARNING

NOTICE

TIP

EAS20004

HOW TO USE THIS MANUAL

This manual is intended as a handy, easy-to-read reference book for the mechanic. Comprehensive

explanations of all installation, removal, disassembly, assembly, repair and check procedures are laid

out with the individual steps in sequential order.

• The manual is divided into chapters and each chapter is divided into sections. The current section title

“1” is shown at the top of each page.

• Sub-section titles “2” appear in smaller print than the section title.

• To help identify parts and clarify procedure steps, there are exploded diagrams “3” at the start of each

removal and disassembly section.

• Numbers “4” are given in the order of the jobs in the exploded diagram. A number indicates a disas-

sembly step.

• Symbols “5” indicate parts to be lubricated or replaced.

Refer to “SYMBOLS”.

• A job instruction chart “6” accompanies the exploded diagram, providing the order of jobs, names of

parts, notes in jobs, etc. This step explains removal and disassembly procedure only. For installation

and assembly procedure, reverse the steps.

• Jobs “7” requiring more information (such as special tools and technical data) are described sequen-

tially.

EAS20005

SYMBOLS

The following symbols are used in this manual for easier understanding.

TIP

The following symbols are not relevant to every vehicle.

SYMBOL DEFINITION SYMBOL DEFINITION

Serviceable with engine mounted Gear oil

Filling fluid Molybdenum disulfide oil

Lubricant Brake fluid

Special tool Wheel bearing grease

Tightening torque Lithium-soap-based grease

Wear limit, clearance Molybdenum disulfide grease

Engine speed Silicone grease

Electrical data Apply locking agent (LOCTITE®).

Engine oil Replace the part with a new one.

New

EAS10003 TABLE OF CONTENTS

GENERAL INFORMATION 1

SPECIFICATIONS 2

PERIODIC CHECKS AND

ADJUSTMENTS 3

CHASSIS 4

ENGINE 5

COOLING SYSTEM 6

FUEL SYSTEM 7

ELECTRICAL SYSTEM 8

TROUBLESHOOTING 9

GENERAL INFORMATION

IDENTIFICATION ............................................................................................1-1

VEHICLE IDENTIFICATION NUMBER .....................................................1-1

MODEL LABEL..........................................................................................1-1

FEATURES......................................................................................................1-2

OUTLINE OF THE FI SYSTEM.................................................................1-2

FI SYSTEM................................................................................................1-3

MULTI-FUNCTION DISPLAY....................................................................1-4

IMPORTANT INFORMATION .........................................................................1-9

PREPARATION FOR REMOVAL AND DISASSEMBLY...........................1-9

REPLACEMENT PARTS...........................................................................1-9

GASKETS, OIL SEALS AND O-RINGS ....................................................1-9

LOCK WASHERS/PLATES AND COTTER PINS .....................................1-9

BEARINGS AND OIL SEALS ..................................................................1-10

CIRCLIPS ................................................................................................1-10

RUBBER PARTS.....................................................................................1-10

BASIC SERVICE INFORMATION.................................................................1-11

QUICK FASTENERS...............................................................................1-11

ELECTRICAL SYSTEM...........................................................................1-12

SPECIAL TOOLS ..........................................................................................1-16

IDENTIFICATION

1-1

EAS20007

IDENTIFICATION

EAS30002

VEHICLE IDENTIFICATION NUMBER

The vehicle identification number “1” is stamped

into the right side of the frame.

EAS30003

MODEL LABEL

The model label “1” is affixed to the storage box.

This information will be needed to order spare

parts.

Indice

Altri manuali Yamaha Motociclo

Yamaha

Yamaha VIRAGO XV250V Manuale utente

Yamaha

Yamaha YBR125ED Manuale utente

Yamaha

Yamaha FZS1000P Manuale utente

Yamaha

Yamaha CY50B Manuale utente

Yamaha

Yamaha FINN Manuale utente

Yamaha

Yamaha FJR13AX(C) Manuale utente

Yamaha

Yamaha WR250R Manuale utente

Yamaha

Yamaha FZ6-NA Manuale utente

Yamaha

Yamaha SRX600 1997 Manuale utente

Yamaha

Yamaha midnightstar XV1900A Manuale utente

Yamaha

Yamaha FZR600RA Manuale

Yamaha

Yamaha YZF-R125 Manuale utente

Yamaha

Yamaha YZ250F(T) Guida all'applicazione

Yamaha

Yamaha RST90GTY Manuale utente

Yamaha

Yamaha 1995 XV1000G Manuale utente

Yamaha

Yamaha VMAX VMX12R Manuale utente

Yamaha

Yamaha 2010 WR450FZ Guida all'applicazione

Yamaha

Yamaha MT-03 2017 Manuale utente

Yamaha

Yamaha T135SE Manuale utente

Yamaha

Yamaha MT-10 SP 2016 Manuale utente

Yamaha

Yamaha Diversion XJ600N Manuale utente

Yamaha

Yamaha FJR 2007 Manuale utente

Yamaha

Yamaha Star V19SX Manuale utente

Yamaha

Yamaha V-stan 1300 Manuale utente

Manuali Motociclo popolari di altre marche

OHVALE

OHVALE GP-0 Manuale elenco delle parti

KTM

KTM 350 XCF-W USA Manuale utente

HYOSUNG

HYOSUNG ST7 Manuale utente

Husqvarna

Husqvarna FC 250 2016 Manuale utente

Ducati

Ducati SCRAMBLER 800 Manuale di istruzioni

MOTO GUZZI

MOTO GUZZI QUOTA 1100 ES Manuale utente

APRILIA

APRILIA ETV MILLE CAPONORD - PART1 02-2001 Manuale utente

KTM

KTM Freeride E-XC 2021 Manuale utente

Fantic

Fantic Enduro 125 Manuale utente

Ducati

Ducati Supersport 750 desmodue Manuale utente

MV Agusta

MV Agusta 2008 F4 312RR 1078 Manuale di istruzioni

Ducati

Ducati 748 monoposto strada Manuale utente

ATK

ATK 1988 250 Manuale utente

Excelsior-HENDERSON

Excelsior-HENDERSON 1999 HCX Manuale utente

Triumph

Triumph Thunderbird Manuale utente

Ducati

Ducati 996 Manuale utente

BMW

BMW MOTORRAD K 1200 R Sport Manuale di installazione e manutenzione

BMW Motorrad

BMW Motorrad G 650 GS 2007 Manuale di installazione e manutenzione