YASKAWA PROFINET V1000 Manuale utente

Quick Start Guide

YASKAWA AC Drive -V1000

Type: CIMR-VU

Compact Vector Control Drive

Models: 200 V Class, Three-Phase Input: 0.1 to 18.5 kW

200 V Class, Single-Phase Input: 0.1 to 3.0 kW

400 V Class, Three-Phase Input: 0.2 to 18.5 kW

MANUAL NO. TOEP C710606 14A

To properly use the product, read this manual thoroughly

and retain for easy reference, inspection, and maintenance.

Ensure the end user receives this manual.

Mechanical

Installation

Electrical

Installation

Start-Up Programming

& Operation

Troubleshooting

Specifications

Parameter List

Standards

Compliance

Receiving 1

2 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide

YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 3

Table of

Contents

i. PREFACE & GENERAL SAFETY .................................. 7

i.1 Preface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Applicable Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . 8

i.2 General Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Supplemental Safety Information . . . . . . . . . . . . . . . . . . . . . 9

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Drive Label Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

1. RECEIVING ................................................................... 15

1.1 Model Number and Nameplate Check . . . . . . . . . 16

Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

2. MECHANICAL INSTALLATION ................................... 19

2.1 Mechanical Installation . . . . . . . . . . . . . . . . . . . . . 20

Installation Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Installation Orientation and Spacing . . . . . . . . . . . . . . . . . .21

Exterior and Mounting Dimensions . . . . . . . . . . . . . . . . . . . 23

4 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide

3. ELECTRICAL INSTALLATION..................................... 29

3.1 Standard Connection Diagram . . . . . . . . . . . . . . . 30

3.2 Main Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . . . 33

Main Circuit Terminal Functions . . . . . . . . . . . . . . . . . . . . . 33

Wire Gauges and Tightening Torque . . . . . . . . . . . . . . . . . 33

Main Circuit Terminal Power Supply and Motor Wiring . . . 36

Control Circuit Terminal Block Functions . . . . . . . . . . . . . . 38

Removable Terminal Block Configuration . . . . . . . . . . . . . 41

Wiring Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

3.3 I/O Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Sinking/Sourcing Mode Switch . . . . . . . . . . . . . . . . . . . . . . 45

3.4 Main Frequency Reference . . . . . . . . . . . . . . . . . . 47

Terminal A2 Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

3.5 Wiring Checklist. . . . . . . . . . . . . . . . . . . . . . . . . . . 49

4. START-UP PROGRAMMING & OPERATION ............. 51

4.1 Using the Digital LED Operator . . . . . . . . . . . . . . 52

Keys, Displays, and LEDs . . . . . . . . . . . . . . . . . . . . . . . . . 52

LED Screen Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

LO/RE LED and RUN LED Indications . . . . . . . . . . . . . . . . 54

Menu Structure for Digital LED Operator . . . . . . . . . . . . . . 55

4.2 The Drive and Programming Modes . . . . . . . . . . 56

Changing Parameter Settings or Values . . . . . . . . . . . . . . 56

Switching Between LOCAL and REMOTE . . . . . . . . . . . . . 57

Parameters Available in the Setup Group . . . . . . . . . . . . . 58

4.3 Start-up Flowcharts . . . . . . . . . . . . . . . . . . . . . . . . 59

Flowchart A: Basic Start-Up and Motor Tuning . . . . . . . . . 59

Subchart A1: Simple Motor Set-Up with Energy

Savings or Speed Search using V/f Mode . . . . . . . . . . . . . 61

Subchart A2: High Performance Operation Using

Open Loop Vector Motor Control . . . . . . . . . . . . . . . . . . . . 62

YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 5

Subchart A3: Operation with Permanent Magnet Motors . 63

4.4 Application Presets . . . . . . . . . . . . . . . . . . . . . . . .64

Application Preset Function (APPL) . . . . . . . . . . . . . . . . . 64

Application Presets: A1-06 . . . . . . . . . . . . . . . . . . . . . . . . 64

4.5 Basic Drive Setup Adjustments. . . . . . . . . . . . . . .66

Control Mode Selection: A1-02 . . . . . . . . . . . . . . . . . . . . . 66

Initialize Parameter Values: A1-03 . . . . . . . . . . . . . . . . . . 66

Frequency Reference Source: b1-01 . . . . . . . . . . . . . . . . 67

Run Command Input Selection: b1-02 . . . . . . . . . . . . . . . 69

Drive Duty Mode and Carrier Frequency Selection:

C6-01 and C6-02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Drive Input Voltage Setting: E1-01 . . . . . . . . . . . . . . . . . . 72

4.6 Test Run. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73

Powering Up the Drive and Operation Status Display . . . 73

Auto-Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Operating with the Load Connected . . . . . . . . . . . . . . . . . 78

4.7 Test Run Checklist . . . . . . . . . . . . . . . . . . . . . . . . . 79

5. TROUBLESHOOTING .................................................. 81

5.1 Drive Alarms, Faults, and Errors . . . . . . . . . . . . . . 82

Types of Alarms, Faults, and Errors . . . . . . . . . . . . . . . . . 82

5.2 Fault Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . .83

Fault Displays, Causes, and Possible Solutions . . . . . . . . 83

5.3 Alarm Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

Alarm Codes, Causes, and Possible Solutions . . . . . . . . . 96

5.4 Operator Programming Errors. . . . . . . . . . . . . . . .99

oPE Codes, Causes, and Possible Solutions . . . . . . . . . . 99

5.5 Auto-Tuning Fault Detection . . . . . . . . . . . . . . . . 100

Auto-Tuning Codes, Causes, and Possible Solutions . . 100

5.6 Diagnosing and Resetting Faults . . . . . . . . . . . . 103

Fault Reset Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

6 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide

6. SPECIFICATIONS....................................................... 105

6.1 Heavy Duty and Normal Duty Ratings . . . . . . . . 106

6.2 Single/Three-Phase 200 V Class Drive. . . . . . . . 107

6.3 Three-Phase 400 V Class Drives . . . . . . . . . . . . 110

7. PARAMETER LIST ..................................................... 113

7.1 Parameter Table . . . . . . . . . . . . . . . . . . . . . . . . . . 114

8. STANDARDS COMPLIANCE ..................................... 143

8.1 European Standards . . . . . . . . . . . . . . . . . . . . . . 144

CE Low Voltage Directive Compliance . . . . . . . . . . . . . . . 144

EMC Guidelines Compliance . . . . . . . . . . . . . . . . . . . . . . 146

8.2 UL Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

UL Standards Compliance . . . . . . . . . . . . . . . . . . . . . . . . 151

Drive Motor Overload Protection . . . . . . . . . . . . . . . . . . . 154

8.3 Safe Disable Input Precautions . . . . . . . . . . . . . 156

Safe Disable Function Description . . . . . . . . . . . . . . . . . . 156

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156

YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 7

Preface &

General Safety

This section provides safety messages pertinent to this product,

that, if not heeded, may result in fatality, personal injury, or

equipment damage. Yaskawa is not responsible for the

consequences of ignoring these instructions.

I.1 PREFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

I.2 GENERAL SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

8 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide

i.1 Preface

Yaskawa manufactures products used as components in a wide variety of industrial systems

and equipment. The selection and application of Yaskawa products remain the responsibility

of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its

products are incorporated into the final system design. Under no circumstances should any

Yaskawa product be incorporated into any product or design as the exclusive or sole safety

control. Without exception, all controls should be designed to detect faults dynamically and

fail safely under all circumstances. All systems or equipment designed to incorporate a

product manufactured by Yaskawa must be supplied to the end user with appropriate

warnings and instructions as to the safe use and operation of that part. Any warnings

provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express

warranty only as to the quality of its products in conforming to standards and specifications

published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS

OFFERED. Yaskawa assumes no liability for any personal injury, property damage, losses,

or claims arising from misapplication of its products.

◆Applicable Documentation

The following manuals are available for V1000 series drives:

V1000 Series AC Drive Installation & Start-Up Manual

Read this manual first.

This manual describes installation, wiring, operation procedures, functions,

troubleshooting, maintenance, and inspections to perform before operation.

V1000 Series AC Drive Technical Manual

Read this manual for detailed information about parameter usage. Contact a

Yaskawa representative to order this manual.

V1000 Series AC Drive Quick Start Guide

This guide is packaged together with the product. It contains basic

information required to install and wire the drive. This guide provides basic

programming and simple set-up and adjustment. Refere to the V1000

Technical Manual for complete descriptions of drive features and functions.

STOP

(Hz)

(A)

(V)



V1000

๟ᵄᢙᜰ઎

ᱜォㅒォㆬᛯ

಴ജ๟ᵄᢙ

಴ജ㔚ᵹ

಴ജ㔚࿶

ࡕ࠾࠲

ࡌ࡝ࡈࠔࠗ

࠮࠶࠻ࠕ࠶ࡊ

ࡄ࡜ࡔ࡯࠲⸳ቯ

ࠝ࡯࠻࠴ࡘ࡯࠾ࡦࠣ

ᝪ߃ઃߌޔㆇォߩ೨ߦߪᔅߕขᛒ⺑᣿ᦠࠍ⺒߻ߎߣޕ

ㅢ㔚߅ࠃ߮㔚Ḯㆤᢿᓟ

ಽએౝߪࡈࡠࡦ࠻ࠞࡃ࡯ࠍ

ᄖߐߥ޿ߎߣޕ

400V

⚖ࠗࡦࡃ࡯࠲ߩ႐วߪޔ㔚Ḯߩᕈὐ߇ធ࿾

ߐࠇߡ޿ࠆߎߣࠍ⏕⹺ߔࠆߎߣޕ㧔ޓޓኻᔕ㧕

ߌ߇㧚ᗵ㔚ߩ߅ߘࠇ߇޽ࠅ߹ߔޕ

ෂޓ㒾

YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide 9

i.2 General Safety

Preface & General Safety

i.2 General Safety

◆Supplemental Safety Information

General Precautions

• The diagrams in this manual may be indicated without covers or safety shields to show details.

Restore covers or shields before operating the drive and run the drive according to the instructions

described in this manual.

• Any illustrations, photographs, or examples used in this manual are provided as examples only and

may not apply to all products to which this manual is applicable.

• The products and specifications described in this manual or the content and presentation of the

manual may be changed without notice to improve the product and/or the manual.

• When ordering a new copy of the manual due to damage or loss, contact your Yaskawa

representative or the nearest Yaskawa sales office and provide the manual number shown on the

front cover.

• If nameplate becomes worn or damaged, order a replacement from your Yaskawa representative or

the nearest Yaskawa sales office.

WARNING

Read and understand this manual before installing, operating or servicing

this drive. The drive must be installed according to this manual and local

codes.

The following conventions are used to indicate safety messages in this

manual. Failure to heed these messages could result in serious or possibly

even fatal injury or damage to the products or to related equipment and

systems.

DANGER

Indicates a hazardous situation, which, if not avoided, will result in

death or serious injury.

i.2 General Safety

10 YASKAWA ELECTRIC TOEP C710606 14A YASKAWA AC Drive - V1000 Quick Start Guide

WARNING! will also be indicated by a bold key word embedded in the text followed by an italicized safety

message.

CAUTION! will also be indicated by a bold key word embedded in the text followed by an italicized safety

message.

NOTICE: will also be indicated by a bold key word embedded in the text followed by an italicized safety

message.

WARNING

Indicates a hazardous situation, which, if not avoided, could result in

death or serious injury.

CAUTION

Indicates a hazardous situation, which, if not avoided, could result in

minor or moderate injury.

NOTICE

Indicates a property damage message.

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