Zodiac PRO 650 Manuale utente

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Owner's Manual

Volume 2

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VOLUME 2

DESCRIPTION – BUOYANCY MECHANISM

PROPULSION SYSTEM

INSTALLATION AND CIRCUITS

CONTENTS

PAGE

ÖI – GENERAL DESCRIPTIONS

I-1-Technical characteristics -------------------------------------------------- 3 - 4

I-2-Inventory---------------------------------------------------------------------- 5

I-3-Item location------------------------------------------------------------------ 6 - 7

I-4-Handling----------------------------------------------------------------------- 8

ÖII – BUOYANCY MECHANISM

II-1-Assembling the buoyancy mechanism on the hull------------------- 9

II-2-Fixing the flap--------------------------------------------------------------- 10

II-3-Inflation mechanism ------------------------------------------------------ 11-12

II-4-Pressure---------------------------------------------------------------------- 13

ÖIII -PROPULSION SYSTEM

ÖIV - INSTALLATION AND CIRCUITS

IV-1-Fuel -------------------------------------------------------------------------- 16

IV-2-Electricity ------------------------------------------------------------------ 21

IV-3-Drainage -------------------------------------------------------------------- 24

IV-4-Steering --------------------------------------------------------------------- 26

IV-5-Fire--------------------------------------------------------------------------- 26

IV-6-Anchoring/Mooring------------------------------------------------------- 27

ÖV – INFORMATION AND IDENTIFICATION PLATES

V-1-Safety label and registration plates position ------------------------- 28-30

V-2-Safety label and registration plates description ---------------------

ÖVI – POSITIONING / ASSEMBLY OF OPTIONAL ACCESSORIES

VI-1-Console position----------------------------------------------------------- 31-34

VI-2-Feed through-------------------------------------------------------------- 34

VI-3-Bolster position----------------------------------------------------------- 35

VI-4-Seat position area--------------------------------------------------------- 36

VI-5-Examples of possible accessories--------------------------------------- 36-37

VI-6-Position of the bathing ladder------------------------------------------ 38

VI-7-Rollbar position----------------------------------------------------------- 38

Page 3 / 38

DESCRIPTION - Technical Characteristics

I -1- TECHNICAL CHARACTERISTICS

Dimensions

(m) 6.3

(ft) 20’ 8“

(m) 4.95

(ft) 16’ 3“

(m) 2.5

(ft) 8’ 2“

(m) 1.35

(ft) 4’ 5“

(m) 0.575

(ft) 1’ 11“

Design category

(Directive 94/25/CE) B / C

Capacity

(ISO) C= 15 B= 5

Maximum kg (1) 1740 1020

lb.(1) 3837 2249

kg (2) 480

lb.(2) 1058

Compartment

Motorisation

Single Engine Twin Engine

Shaft XL L

Minimum power

recommended CV (3) 90

KW (3) 68

Maximum power

recommended CV 115 2* 80

kW 87 2* 60

Maximum power

authorised CV (3) 150 2* 80

kW (3) 113 2* 60

Maximum

Maximum engine

weight kg 240 2* 175

Lbs 529 2* 385

Hull dimensions

a (4) 5.28 m

17’ 4“

b (4) 1.57 m

5‘ 2“

c (4) 1 m

3‘ 3“

Page 4 / 38

DESCRIPTION - Technical Characteristics

Category conception : Your boat has been built for B & C category. It means different

layouts/ passengers and paylaod capacity for each category.

The B category allows to navigate with 5 passengers. Each passengers has to be seated and

have possibility to hold on to the boat.

We recommend you to use the specific Zodiac accessories (contact your dealer).

NOTE

Dimension tolerances: ± 4%

NOTE

(

)

The maximum authorized load was calculated to standard ISO 6185.

Navigate carefully when the boat carries the maximum load.

(2) Weight shown not including accessories

(3) The recommended power corresponds to optimum operation of the

boat’s capabilities for an average load.

(4)Hull dimensions without buoyancy mechanism.

Use the maximum authorised power with extreme prudence (see

Volume 1 of the manual "Navigation advice")

CAUTION

DO NOT EXCEED THE MAXIMUM LOAD ON THE

MANUFACTURER'S PLATE. THE MAXIMUM LOAD

INCLUDES THE WEIGHT OF THE ENGINE, FUEL,

ACCESSORIES, PASSENGERS AND THEIR EQUIPMENT AND

ANY OTHER TYPE OF LOAD.

CAUTION

DO NOT STORE FLAMMABLE PRODUCTS IN THE AFT

COMPARTMENT. IT IS STRICTLY FORBIDDEN TO STORE A

JERRYCAN.

TUBE - Cleaning

For a better maintenance we recommend to clean the tube with soapy water or ecological

cleaner like Revival, available in your Zodiac dealer shop.

CAUTION

DO NOT USE CLEANER WITH SOLVENT LIKE ACETATE

Page 5 / 38

DESCRIPTION - Inventory

I -2-INVENTORY

HULL

•Polyester hull

•Built-in non-slip deck

•1 bow ring

•1 anchoring rope locker (capacity: 91 litres approx.) + separation partition

•2 tension chain plates

•1 hull plug hole

•4 quick drain holes

•1 180-litre tank

•1 fuel/water separator filter

•1 battery tank

BUOYANCY MECHANISM

•Removable buoyancy mechanism

•Easypush valves

•Anti-chafing band with wide profile

•external handles

•internal handles

•bolt ropes

•bow roller

STANDARD EQUIPMENT

•2 paddles

•Foot inflation pump

•Manometer cap

•Repair kit

OPTIONAL ACCESSORIES*

•Sling

•Rollbar

•Consoles

•Seat

•Bolster

•Bathing ladder

•4- and 6-cylinder racks

•Electrical inflator, double flow-rate

•Other options available, see your ZODIAC dealer

Page 6 / 38

DESCRIPTION - Functional Elements

I -3-LOCATION OF ELEMENTS

34567

8912

1015

1615

18 19 20 21

17 23 22 22 23

22 232223

2424

24 24 24

Page 7 / 38

DESCRIPTION - Functional Elements

MARK DESIGNATION

1 Bow roller

2 Bow ring

3 Anchoring rope locker cover

4 Fuel filling point

5 Tank vent

6 Fuel overflow drainage

7 Tank valve/gauge access hatch

8 Rear chest access hatch

9 Quick drain hole plug

10 Fuel/water separator filter

11 Engine cable feedthrough

12 Cleats

13 Quick drain hole

14 Hull plug hole

15 Rear chain plates

16 Engine trough access hatch

17 Battery tank

18 Tank hatch

19 Tank

20 Buoyancy mechanism

21 Mooring cleat

22 bolt ropes

23 handles

Page 8 / 38

DESCRIPTION - Handling

I -4- HANDLING

I-4-1-Transport:

yAdvice for fitting to a trailer is given in the owner's manual, Volume 1.

I-4-2-Storage:

CAUTION

THE BOAT MUST REST ON THE BOW (SEE SKETCH

BELOW)

2700

200

1350

940

24.5

1568

344

COUPE A-A

929

1337

398

COUPE B-B

Dimensions in millimetres

Page 9 / 38

BUOYANCY MECHANISM – Assembly on the Hull

II -1- ASSEMBLING THE BUOYANCY MECHANISM ON THE HULL

To facilitate positioning of the buoyancy mechanism, apply liquid soap (A) to the hull rails

Place the bolt rope (a) of the buoyancy mechanism in the hull rail (b) located in the

bow of the hull. Pull on the buoyancy mechanism until the mini-bolt rope faces the rail.

- Proceed in the same way for the other side of the buoyancy mechanism.

- The two 2 flaps (tightness and outer) must pass over the tip of the hull.

- Fix the sealing flap to the hull using the screws and fabric washers (supplied) lifting the

tip of the buoyancy mechanism.

- Move the tip of the buoyancy mechanism forwards to fold the outer flap down under the

tip of the hull.

- Pull the 2 tabs of the buoyancy mechanism again as far as possible towards the aft end of

the boat, and try to centre the tip with the bow of the hull.

- Slightly inflate the tip of the buoyancy mechanism to check that it has been well centred

and that it matches the hull perfectly. - Begin the operation again if the buoyancy

mechanism is not correctly positioned.

Page 10 / 38

BUOYANCY MECHANISM - Fixing the flap

II-2-FIXING THE FLAP

Install the internal flap

Fix the internal flap (screw and washers)

After attaching the internal flap on the hull, pull the buoyancy mechanism forwards

slightly to pass the external flap over the bow (but do not attach yet).

NOTE: The buoyancy mechanism is mounted on the hull deflated.

You may inflate the buoyancy mechanism disassembled (pressure

240 mb) and let it stabilize for approximately one hour. Then deflate it.

If the buoyancy mechanism was stored at a temperature lower than 0 °C,

leave it 12 hours at room temperature (20 °C) before folding it.

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