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OPTIONS FOR ABB DRIVES, CONVERTERS AND INVERTERS

FAIO-01 analog I/O extension module

User's manual

FAIO-01 analog I/O

extension module

User's manual

Table of contents

1. Safety instructions

4. Installation

5. Start-up

3AUA0000124968 Rev C

EN

EFFECTIVE: 2019-12-05

© 2019 ABB Oy. All Rights Reserved.

Table of contents

1 Safety instructions

7Contents of this chapter ............................................................

7Use of warnings ........................................................................

8Safety in installation ..................................................................

2 Introduction to the manual

9Contents of this chapter ............................................................

9Target audience ........................................................................

9Compatibility .............................................................................

10Terms and abbreviations ...........................................................

3 Hardware description

11Contents of this chapter ............................................................

11Product overview ......................................................................

12Layout .................................................................................

4 Installation

15Contents of this chapter ............................................................

15Unpacking and examining the delivery .....................................

15Installing the module .................................................................

16…onto the drive control unit ...............................................

17…onto an extension adapter module .................................

17Selecting the input mode, voltage range and signal type .........

18General cabling instructions .....................................................

18Wiring ........................................................................................

18

Connection example for motor winding temperature

measurement ......................................................................

19Connection example for external devices ..........................

5 Start-up

21Contents of this chapter ............................................................

21Before you start .........................................................................

22Setting the parameters ..............................................................

22Example – Primary control program ...................................

Table of contents 5

6 Diagnostics

23Contents of this chapter ............................................................

23Faults and warning messages ..................................................

23LEDs .........................................................................................

7 Technical data

25Contents of this chapter ............................................................

25Data ..........................................................................................

25Degree of protection ...........................................................

25Ambient conditions .............................................................

25Package ..............................................................................

26Hardware settings ...............................................................

26A/D conversion resolution ..................................................

26Isolation areas ....................................................................

27Analog inputs and outputs ..................................................

27Power supply ......................................................................

27General ...............................................................................

28Dimensions ...............................................................................

Further information

6 Table of contents

27

1

Safety instructions

Contents of this chapter

The chapter contains the warning symbols used in this manual and

the safety instructions which you must obey when you install or

connect an optional module to a drive, converter or inverter. If you

ignore the safety instructions, injury, death or damage can occur.

Read this chapter before you start the installation.

Use of warnings

Warnings tell you about conditions which can cause injury or death,

or damage to the equipment. They also tell you how to prevent the

danger. Notes draw attention to a particular condition or fact, or give

information on a subject.

The manual uses these warning symbols:

Safety instructions 7

WARNING!

Electricity warning tells about hazards from electricity which

can cause injury or death, or damage to the equipment.

WARNING!

General warning tells about conditions, other than those

caused by electricity, which can cause injury or death, or

damage to the equipment.

Safety in installation

These instructions are for all who install or connect an optional module

to a drive, converter or inverter and need to open its front cover or

door to do the work.

WARNING!

Obey these instructions. If you ignore them, injury or death,

or damage to the equipment can occur. If you are not a

qualified electrical professional, do not do electrical installation

or maintenance work. Go through these steps before you begin

any installation or maintenance work.

•Disconnect the drive, converter or inverter from all possible power

sources. After you have disconnected the drive, converter or

inverter, always wait for 5 minutes to let the intermediate circuit

capacitors discharge before you continue.

• Disconnect all dangerous voltages connected to other control

signal connectors in reach. For example, it is possible that

230 V AC is connected from outside to a relay output or digital

input of the drive, converter or inverter.

• Always use a multimeter to make sure that there are no parts

under voltage in reach. The impedance of the multimeter must

be at least 1 Mohm.

8 Safety instructions

28

2

Introduction to the manual

Contents of this chapter

This chapter introduces this manual.

Target audience

This manual is intended for people who plan the installation, install,

commission, use and service the extension module. Before you do

work on the module, read this manual and the applicable drive,

converter or inverter manual that contains the hardware and safety

instructions for the product in question.

You are expected to know the fundamentals of electricity, wiring,

electrical components and electrical schematic symbols.

The manual is written for readers worldwide. Both SI and imperial

units are shown.

Compatibility

See the appropriate hardware manual.

Introduction to the manual 9

Terms and abbreviations

DescriptionTerm

Frequency converter for controlling AC motorsDrive

Electromagnetic compatibilityEMC

Optional analog I/O extension moduleFAIO-01

10 Introduction to the manual