Acromag BusWorks XT Series Manuale utente

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BusWorks® XT Series

10/100MB Industrial Ethernet I/O Modules

USB Programmable, Profinet I/O Devices

Model XT1233-000 & XT1243-000

16-Channel Single-Ended Current Input

16-Channel Single-Ended Voltage Input

USER’S MANUAL

ACROMAG INCORPORATED Tel: (248) 295-0880

30765 South Wixom Road Fax: (248) 624-9234

Wixom, MI 48393-2417 U.S.A. email: [email protected]

Data and specifications are subject to changewithout notice. 8500956G

BusWorks Model XT1233‐000 & XT1243‐

16 CH Current/Voltage Input w/USB & Profinet

Acromag, Inc. Tel: 248‐295‐0880

‐2 ‐

http://www.acromag.com

Table of Contents

GETTING STARTED

DESCRIPTION.......................................................................................................4

Key Features..........................................................................................................................4

Application ............................................................................................................................4

Mechanical Dimensions.........................................................................................................5

DIN Rail Mounting & Removal ...............................................................................................5

ELECTRICAL CONNECTIONS............................................................................6

Power Connections................................................................................................................7

USB Connection.....................................................................................................................8

Input Connections..................................................................................................................9

Analog Return Ground Connection ......................................................................................12

EMI Filter Installation...........................................................................................................12

Earth Ground Connections...................................................................................................13

CONFIGURATION SOFTWARE...................................................................... 13

Quick Overview ...................................................................................................................14

TECHNICAL REFERENCE

CONFIGURATION STEP‐BY‐STEP................................................................ 16

Getting Connected...............................................................................................................16

Device/Communication Setup .............................................................................................17

I/O Configuration/Test ........................................................................................................20

Calibration Page...................................................................................................................22

Network Home Page............................................................................................................23

How It Works.......................................................................................................................24

About Profinet IO.................................................................................................................25

Profinet GSDML File.............................................................................................................26

Profinet Mapping Table .......................................................................................................26

TROUBLESHOOTING....................................................................................... 28

Diagnostics Table.................................................................................................................28

Service & Repair Assistance .................................................................................................30

ACCESSORIES .................................................................................................... 31

Software Interface Package .................................................................................................31

USB Isolator.........................................................................................................................31

USB A‐B Cable......................................................................................................................31

USB A‐mini B Cable ..............................................................................................................31

DIN Rail Bus Connector Kit...................................................................................................32

Low EMI Double‐Shielded Patch Cable.................................................................................32

BusWorks Model XT1233‐000 & XT1243‐

16 CH Current/Voltage Input w/USB & Profinet

Acromag, Inc. Tel: 248‐295‐0880

‐3 ‐

http://www.acromag.com

SPECIFICATIONS .............................................................................................. 33

Model Number ....................................................................................................................33

Analog Inputs ......................................................................................................................33

Power..................................................................................................................................36

USB Interface.......................................................................................................................37

Ethernet Interface ...............................................................................................................37

Enclosure & Physical............................................................................................................38

Environmental.....................................................................................................................39

Agency Approvals ................................................................................................................40

Reliability Prediction............................................................................................................41

Configuration Controls.........................................................................................................41

REVISION HISTORY......................................................................................... 42

All trademarks are the property of their respective owners.

IMPORTANT SAFETY CONSIDERATIONS

You must consider the possible negative effects of power, wiring, component, sensor, or software failure in the design of

any type of control or monitoring system. This is very important where property loss or human life is involved. It is

important that you perform satisfactory overall system design and it is agreed between you and Acromag, that this is your

responsibility.

The information of this manual may change without notice. Acromag makes no warranty of any kind with regard to

this material, including, but not limited to, the implied warranties of merchantability and fitness for a particular

purpose. Further, Acromag assumes no responsibility for any errors that may appear in this manual and makes no

commitment to update, or keep current, the information contained in this manual. No part of this manual may be

copied, or reproduced in any form without the prior written consent of Acromag, Inc.

BusWorks Model XT1233‐000 & XT1243‐

16 CH Current/Voltage Input w/USB & Profinet

Acromag, Inc. Tel: 248‐295‐0880

‐4 ‐

http://www.acromag.com

GETTING STARTED

DESCRIPTION

Symbols on equipment:

Means “Refer to User’s Manual

(this manual) for additional

information”.

The XT1233‐000 and XT1243‐000 are Profinet network input modules for interface

with up to 16 Single‐Ended channels of DC current input (XT1233‐000), or 16 Single‐

Ended channels of DC voltage input (XT1243‐000). They provide input isolation

from network & power. Channels are setup and calibrated, and their operation

checked offline, over a USB interface.

Key Features

Application

•CE Approved, UL/cUL Class I, Division 2.

•Designed and Manufactured with High Quality/High Reliability with AS9100

(Aerospace Quality)/ISO9001.

•I/O is conveniently configured & pre‐checked offline w/ Windows software

via a USB connection.

•High‐Density 22.5mm wide package with pluggable, front‐facing terminals.

•Dual Isolated 10/100Mbps Ethernet ports w/ Auto‐Negotiation offers

convenient “daisy chain” network connection which saves switchports.

•Operation & Diagnostic LED indicators aide trouble‐shooting.

•Bus Power Ready for Clean Wiring along the DIN Rail, or for Redundant Power

Connection.

•High 1500VAC Isolation between input channels (as a group), the network

(including port‐to‐port), and power.

•Input, power, network, and USB ports are all transient protected.

•Wide‐range DC power input from 12‐32V.

•Wide ambient temperature operation from ‐40°C to +70°C.

•Thoroughly Tested and Hardened For Harsh Environments.

•Withstands High Shock (25G) and Vibration (4G).

•Model XT‐1233/34‐000 is ATEX Certified forExplosive Atmospheres.

II 3 G Ex nA IIC T4 Gc ‐40oC ≤Ta ≤+70oC

DEMKO 15 ATEX 1561X

This module is designed for high‐density mounting on T‐type DIN rails. XT models

may be mounted side‐by‐side on 22.5mm centers and can plug‐together for

modular expansion with a shared power connection along the DIN rail. These

models will interface with any mix of up to 16 single‐ended current inputs (Model

XT1233‐000), or 16 single‐ended voltage inputs (Model XT1243‐000), and monitor

the input values via a 10/100Mbps Ethernet interface using the Profinet IO.

Channels are conveniently setup, calibrated, and pre‐checked offline via a USB

connection to any Windows‐based PC (Windows XP and later versions only) running

model‐specific configuration software. Network communication parameters are

setup over the network using a Profinet Configuration tool.

BusWorks Model XT1233‐000 & XT1243‐

16 CH Current/Voltage Input w/USB & Profinet

Acromag, Inc. Tel: 248‐295‐0880

‐5 ‐

http://www.acromag.com

Mechanical Dimensions

Units may be mounted to 35mm

“T” type DIN rail (35mm, type

EN50022), and side‐by‐side on

22.5mm (0.9‐inch) centers.

WARNING: IEC Safety Standards

may require that this device be

mounted within an approved

metal enclosure or sub‐system,

particularly for applications with

exposure to voltages greater than

or equal to 75VDC or 50VAC.

114.5

(4.51)

DIMENSIONS ARE IN MILLIMETERS (INCHES)

DIN Rail Mounting & Removal

Refer to the following figure for attaching and removing a unit from the DIN rail. A

spring loaded DIN clip is located on the bottom side. The opposite rounded edge at

the bottom of the top side allows you to tilt the unit upward to lift it from the rail,

while prying the spring clip back with a screwdriver. To attach the module to T‐type

DIN rail, angle the top of the unit towards the rail and place the top groove of the

module over the upper lip of the DIN rail. Firmly push the unit downward towards

the rail until it snaps into place. To remove it from the DIN rail, first separate the

input terminal blocks from the bottom side of the module to create a clearance to

the DIN mounting area. You can use a screwdriver to pry the pluggable terminals

out of their sockets. Next, while holding the module in place from above, insert a

screwdriver along the bottom side path of the module to the DIN rail clip and use it

as a lever to force the DIN rail spring clip down while pulling the bottom of the

module outward until it disengages from the rail. Tilt it upward to lift it from the

rail.

IMPORTANT: For ambient operation above 55°C, it is recommended that you space

units apart to aide cooling. Module is intended to be mounted upright on a

horizontal DIN rail, allowing cool air to enter in through the bottom vents and warm

air to exhaust out the top vents. Above 55°C, a space of at least 20mm between

modules is recommended to aide cooling in this manner.

99.0

(3.90)

22.5

(0.89)

BusWorks Model XT1233‐000 & XT1243‐

16 CH Current/Voltage Input w/USB & Profinet

Acromag, Inc. Tel: 248‐295‐0880

‐6 ‐

http://www.acromag.com

35mm DINRail

BUSWORKS

RUN

SERIES XT MODULE DIN RAIL MOUNTING AND REMOVAL

(POWERTHISSIDE)

TOP

BOTTOM

TILT MODULE UPWARD TOWARDS RAIL AND

HOOK ONTO UPPER LIP OF RAIL. ROTATE

MODULE DOWNWARD TO ENGAGE SPRING

CLIP ONTO LOWER LIP OF RAIL.

ELECTRICAL CONNECTIONS

WARNING –EXPLOSION HAZARD –Do not disconnect equipment unless power has

been removed or the area is known to be non‐hazardous.

WARNING –EXPLOSION HAZARD –Substitution of any components may impair

suitability for Class I, Division 2.

WARNING –EXPLOSION HAZARD –The area must be known to be non‐hazardous

before servicing/replacing the unit and before installing.

Wire terminals can accommodate 14–26 AWG (2.08–0.13mm2) solid or stranded

wire with a minimum temperature rating of 85oC. Input wiring may be shielded or

unshielded type. Twisted pair input wiring is recommended. Terminals are

pluggable and can be removed from their sockets by prying outward from the top

with a flat‐head screwdriver blade. Strip back wire insulation 0.25‐inch on each lead

and insert the wire ends into the cage clamp connector of the terminal block. Use a

screwdriver to tighten the screw by turning it in a clockwise direction to secure the

wire (use 0.5‐0.6nM torque). Since common mode voltages can exist on I/O wiring,

adequate wire insulation should be used and proper wiring practices followed. As a

rule, input wires are normally separated from power and network wiring for safety

and isolation, as well as for low noise pickup.

STAT

USB

SERIES XTMODULE

T-Rail

SPRINGCLIP

SCREWDRIVER SLOT

FORREMOVAL FROM

"T" TYPE DINRAIL

USE SCREWDRIVER TO REMOVE

MODULE FROM RAIL AS SHOWN

BusWorks Model XT1233‐000 & XT1243‐

16 CH Current/Voltage Input w/USB & Profinet

Acromag, Inc. Tel: 248‐295‐0880

‐7 ‐

http://www.acromag.com

ANY XT MODEL

STAT

Power Connections

Connect a DC power supply from 12‐32V as shown in the drawing below. Observe

proper polarity (input power is reverse‐polarity protected). Optionally, the unit may

be powered (or redundantly powered) via its DIN rail connector (optional terminal

required, see below). For supply connections, use 14 AWG wire rated for at least

80°C. Do not exceed 36V DC peak.

MODEL XT1xxx-000 POWER WIRING

UNIT IS DC-POWERED ONLY AT 12 TO 32VDC.

RIGHT SIDE

ANY

XT1xxx-000

RIGHT EDGE VIEW

TB1

TB4

POWERING INDIVIDUAL MODULES

TB4 OF TX4

(I/O)

13 14 15 16 VIA SCREW TERMINALS ON UNIT

TB2 TB5

TB5 OF TX5

17 18 19 20

(I/O)

NOTE: IT IS RECOMMENDED THAT

SUPPLIES CAPABLE OF DELIVERING

MORE THAN 2.5A TO THE UNIT BE

FUSED WITH A HIGH SURGE

TOLERANT FUSE.

TB3

TB6

TB6 OF TX6

21 22 23 24

(DC POWER)

DC POWER

TERMINALS

24 +

FUSE

23 -

DC SUPPLY

(12-32V)

DIN RAIL SPRING CLIP

EARTH

GROUND

POWER INPUT IS ISOLATED FROM I/O

AND NETWORK CIRCUITS.

CAUTION: DO NOT EXCEED 36VDC, OR

DAMAGE TO THE UNIT MAY RESULT.

OPTIONAL/REDUNDANT

RAIL (BUS) POWER

BUSWORKS

YOU CAN OPTIONALLY CONNECT POWER

TO THE DIN RAIL BUS CONNECTOR ALONG

THE DIN RAIL USING THE OPTIONAL

TERMINALS AS SHOWN.

DIN RAIL BUS POWER

35mm DIN RAIL LEFT RIGHT

DC- - -

DC+ + + - DC- -

+ DC+ +

FUSE

DC SUPPLY

(12-32V)

FEMALE TERMINAL BLOCK

ACROMAG 1005-220

(LEFT-SIDE CONNECTION)

MALE TERMINAL BLOCK

ACROMAG 1005-221

(RIGHT-SIDE CONNECTION)

EARTH

GROUND

CAUTION: DO NOT EXCEED 36VDC, OR DAMAGE

TO THE UNIT MAY RESULT.

NOTE: IT IS RECOMMENDED THAT SUPPLIES

CAPABLE OF DELIVERING MORE THAN 2.5A TO

THE BUS BE FUSED WITH A HIGH SURGE

TOLERANT FUSE.

RUN

USB

BusWorks Model XT1233‐000 & XT1243‐

16 CH Current/Voltage Input w/USB & Profinet

Acromag, Inc. Tel: 248‐295‐0880

‐8 ‐

http://www.acromag.com

STAT

Power Connections…

Note that you can use the bus power connector of the module to interconnect

modules by plugging them together and connecting them as a group to a suitable

power supply using an optional left or right terminal block, 1005‐220 or 1005‐221,

as shown below.

Important –End Stops: If this module uses the optionally powered (or redundantly

powered) via the DIN rail bus for hazardous location installations (Class I, Division 2

or ATEX Zone 2) it must use two end stops (Acromag 1027‐222) to secure the

terminal block and module (not shown).

XT MODEL OPTIONAL BUS POWER WIRING

YOU CAN OPTIONALLY CONNECT POWER TO THE

DIN RAIL BUS CONNECTOR ALONG THE DIN RAIL

USING THE OPTIONAL TERMINALS AS SHOWN.

MODULES MAY INTERCONNECT TO SHARE POWER

BETWEEN MODULES.

BUSWORKS

DIN Rail Bus Connector

Acromag 1005-063

FEMALE 1005-220

DC- -

35mm DIN Rail

DC+ +

LEFT-SIDE CONNECTOR

(SHIPS WITH MODULE)

USB Connection

WARNING: The intent of mating USB with this unit is so that its I/O can be

conveniently configured and calibrated in a safe area, then installed in the field

which may be in a hazardous area. Do not attempt to connect a PC or laptop to

this unit while installed in a hazardous area, as USB energy levels could ignite

explosive gases or particles in the air.

•USB Signal Isolation Recommended ‐You may use Acromag model USB‐

ISOLATOR to isolate your USB port, or you can optionally use another USB

signal isolator that supports USB Full Speed operation (12Mbps).

•Reconfiguration of I/O Does Not Require a Network Connection, as it uses a

USB connection. The network communication parameters are reconfigured

via a Profinet configuration tool.

•Connect Unit to Power Before USB –Unit does not use USB power.

MALE 1005-221

BUSWORKS

STAT

RUN

RIGHT-SIDE CONNECTOR

USB

BusWorks Model XT1233‐000 & XT1243‐

16 CH Current/Voltage Input w/USB & Profinet

Acromag, Inc. Tel: 248‐295‐0880

‐9 ‐

http://www.acromag.com

RESET

CONNECTION

POWER

Acromag

THE LEADER IN INDUSTRIAL I/O

XT SERIES USB MODULE CONNECTIONS

USED FOR CONFIGURATION ONLY IN A SAFE OR ORDINARY LOCATION

PERSONAL COMPUTER

RUNNING WINDOWS OS

HOST

USB

TO HOST USBPORT

USB MiniB Socket

(Front-Panel of Module)

ANY XTMODULE

USB MiniBMALE CABLE Model 4001-113

HOST USB SERIAL

PORTCONNECTOR

AT BACK OF PC

USB-A MALE

1 METERCABLE

USB-ISOLATOR

(RECOMMENDED)

CABLE Model4001-112

USB-BMALE

LED

USB-A MALE

Refer to Configuration Software Kit, Model XTC-SIP, which includes:

1 ea, Model 4001-113 USB Cable

1 ea, Model 4001-112 USB Cable

1 ea, Model USB-ISOLATOR

1 ea, Model XT-CONFIG CDROM Software

MODEL NO. - USB-ISOLATOR

Input Connections

These models monitor DC current inputs and DC voltage inputs, in single‐ended

signal fashion (i.e. each input with respect to a common return connection). The

XT1233‐000 model has 16 Single‐Ended DC current inputs, while the XT1243‐000

model has 16 Single‐Ended DC voltage inputs. An optional current sensor (Acromag

model 5020‐350) may be used with the XT1233‐000 to additionally monitor AC

currents. Observe proper polarity when making input connections. Refer to the

following figures to wire the DC current (XT1233), or DC voltage (XT1243) inputs of

these models.

BUSWORKS

HOST PCRUNNING

ACROMAG

CONFIGURATION

SOFTWARE

RUN

STAT

USB

CONNECT

DEVICE

CONNECT

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