AETOOL BESA 12 Manuale utente

AE TOOL LTD

USER MANUAL VERSION 1301

www.aetool.com

Battery Electrical System Analyser

USER MANUAL

ESA 12

AE TOOL LTD

USER MANUAL VERSION 1301

www.aetool.com

Table of Contents

1.0 Introduction------------------------------------------------------------------------------------------

1.1 BESA 12 (Battery Electrical System Analyser) -------------------------------------------------------3

1.2 Specifications----------------------------------------------------------------------------------------------------4

2.0 Safety Measures------------------------------------------------------------------------------------

2.1 Safety Precautions---------------------------------------------------------------------------------------------5

2.2 Other Precautions----------------------------------------------------------------------------------------------6

3.0 Working with Batteries--------------------------------------------------------------------------

4.0 The Battery Electrical System Analyser-------------------------------------------------------

4.1 BESA 12 ---------------------------------------------------------------------------------------------------------- 9

4.2 Key Functions---------------------------------------------------------------------------------------------------9

4.3 Functions of Individual Key--------------------------------------------------------------------------------10

5.0 BESA 12 Setup ------------------------------------------------------------------------------------

5.1 Printer Installation------------------------------------------------------------------------------------------ --11

5.2 Select Display Language----------------------------------------------------------------------------------- 11

6.0 HELP Key-----------------------------------------------------------------------------------------

7.0 Battery Test------------------------------------------------------------------------------------------

7.1 Start Testing ---------------------------------------------------------------------------------------------------15

8.0 Battery Rating Charts-----------------------------------------------------------------------------

8.1 Japanese Industrial Standards (JIS#) Rating Chart-----------------------------------------------27

8.2 DIN & EN Standards Rating Charts---------------------------------------------------------------------28

8.3 YUASA Battery Rating Chart -------------------------------------------------------------------- --------30

8.4 Rough CCA Guide------------------------------------------------------------------------------------------- 31

9.0 Grounding Test -----------------------------------------------------------------------------------

9.1 Start Testing----------------------------------------------------------------------------------------------------31

10.0 Starter Test --------------------------------------------------------------------------------------

10.1 Begin Testing--------------------------------------------------------------------------------------------------37

11.0 Alternator Test----------------------------------------------------------------------------------

11.1 Start Testing----------------------------------------------------------------------------------------------------40

No load testing at 3,000 RPM-----------------------------------------------------------------------------41

Testing with load at 2,000 RPM--------------------------------------------------------------------------44

12.0 View Last Test Results-----------------------------------------------------------------------

12.1 Printing the Last Test Results----------------------------------------------------------------------------49

13.0 PC Link --------------------------------------------------------------------------------------------

13.1 Installing Driver------------------------------------------------------------------------------------------------50

13.2 Printing Results from Normal Printer------------------------------------------------------------------55

13.3 Saving results--------------------------------------------------------------------------------------------------55

14.0 Warranty Information----------------------------------------------------------------------------

14.1 Limited Warranty----------------------------------------------------------------------------------------------56

14.2 Limitations of Warranty-------------------------------------------------------------------------------------57

AE TOOL LTD

USER MANUAL VERSION 1301

www.aetool.com

1.0 - Introduction

1.1- BESA 12 (Battery Electrical System Analyser):

This Analyser uses the modern technology in battery testing which can test

batteries as they are without charging before test. Testing procedures are quick

and easy with repeatable results. Test Results can be printed directly on attached

mobile printer or it can be stored in the computer for records.

1. Battery Test:

Analyses the battery condition using microprocessor controlled testing

methods without the need of fully charging it before test.

The unit consumes very little current during testing hence the test can

be repeated numerous times without worry of draining the battery and

its results are highly accurate.

Extremely safe as it does not create any sparks during clamp on and it

takes less than 7 seconds to obtain the full analysed results of tested

battery.

2. Grounding Test:

Analyses the condition of the electrical return circuit contacts resistance

which were connected to the engine or chassis body from the battery

terminal with results and recommendations display after test.

3. Starter Test:

Checks the cranking effectiveness of the battery to predict when the

battery will fail to crank a vehicle basing on voltage profiles with results

and recommendations display.

4. Alternator Test:

This test checks the alternator charging condition during load at 2,000

RPM and without load at 3,000 RPM with results and recommendations

display after each test.

This Analyser is maintenance free and does not require internal batteries. It

powers up when connected to the battery posts during testing or through an

external 12 Volts DC source for later review of the test results.

AE TOOL LTD

USER MANUAL VERSION 1301

www.aetool.com

The operation is fast and simple. When hooked up to the battery posts, the

displayed instructions on the screen will lead you through and a warning tone to

caution you to perform the correct steps. In event that you need assistance, there

is a key. It will display information about each function when selected.

Its result is consistent and repeatable and can be performed numerous times

without heating up the unit. It is very safe as it does not create any sparks when

connected to the battery terminals during testing on the vehicle.

After the test, the results will be stored in its memory and can be reviewed again

later. Also it can be printed directly on the attached mobile printer. It is equipped

with an USB port to be connected to the PC to store the results or have it printed

out from normal computer printer.

1.2 Specifications:

Operating Voltage: 9V ~ 15V DC (max)

Analysing Capacity (Amps): CCA: 100 ~ 1700 EN: 100 ~ 1700

IEC: 100 ~ 1000 DIN: 100 ~ 1000

JIS#: 100 ~ 1700

SAE: 100 ~ 1700

CA: 100 ~ 1700

DC Volts Accuracy: ± 2% Reading

Battery analysing time: Less than 7 seconds.

Languages: Multi-languages available depending on the model

selected.

PC connection: Through USB port.

Printer head: Thermo print head.

Paper width: 57.5mm ±0.5mm

Paper roll diameter: Max. 40mm OD.

Printing Speed: 50mm per sec.

Working Temperature: 0ºC ~ 50ºC.

Working Humidity: 10 ~ 80 %

AE TOOL LTD

USER MANUAL VERSION 1301

www.aetool.com

2.0 Safety Measures:

For safety reasons, read this manual thoroughly before operating the Tool.

Always refer to and follow the safety instructions and testing procedures

provided by the car or equipment manufacturer. The safety messages presented

below and throughout this user’s manual are reminders to the operator to exercise

extreme care when using this test instrument.

2.1 Safety Precautions:

When the engine is running, it produces carbon monoxide, a

toxic and poisonous gas. Always operate the vehicle in a well

ventilated area. Do not breathe exhaust gases – they are

hazardous that can lead to death.

To protect your eyes from propellant object such as caustic

liquids, always wear safety eye protection.

Fuel and battery vapors are highly flammable.

DO NOT SMOKE NEAR THE VEHICLE DURING TESTING.

When engine is running, many parts (such as pulleys,

coolant fan, belts, etc) turn at high speed. To avoid serious

injury, always be alert and keep a safe distance from these

parts.

Before starting the engine for testing or trouble shooting,

always make sure the parking brakes is firmly engaged. Put

the transmission in Park (automatic transmission) and

Neutral (manual transmission).

Always block the drive wheels.

Never leave vehicle unattended while testing.

AE TOOL LTD

USER MANUAL VERSION 1301

www.aetool.com

Never lay tools on vehicle battery. You may short the

terminals together causing harm to yourself, the tools or the

battery.

Engine parts become very hot when engine is running. To

prevent severe burns, avoid contact with hot engine parts.

Do not wear loose clothing or jewelry while working on

engine. Loose clothing can get caught in fan, pulleys, belts,

etc. Jewelry can conduct current and can cause severe

burns if comes in contact between power source and

ground.

When the engine is running, be cautious when working

around the ignition coil, distributor cap, ignition wires and

spark plugs. They are HIGH VOLTAGE components that can

cause electrical Shock.

Always keep a fire extinguisher readily available and easily

accessible in the workshop.

2.2 Other Precautions:

•This Battery Analyser is meant for testing of 12 Volts batteries only.

•Its operating voltage is from 9V ~ 15V DC and should not be tested on 24V

directly. It will cause damage the unit. For 12V x 2 batteries (in series or

parallel), disconnect the connections and test them individually.

•Battery that has just been charged by the charger contains surface charge

and it should be discharged by turning ON the Head lights for 3~5 minutes

before testing.

•Always attached the analyser clips on the lead side of the battery terminal

posts during testing so that it has a good contact. This will provide better

and accurate results.

•Do not attach the analyser clips directly onto the steel bolt that tightened to

the battery terminal posts; this may give inaccurate readings or

AE TOOL LTD

USER MANUAL VERSION 1301

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inconsistent results. (Note: This also applies to all other battery testing

methods.)

•If the battery terminal posts were oxidised or badly corroded and the

connections were bad, the analyser will prompt you to check the

connections. In this case, clean the terminal posts and performs testing

directly on the terminal posts it-self.

•During testing on the battery whist it is still in the car, make sure the

engine is OFF.

•Do not store the analyser near high humidity or temperature area.

Exposing to extreme temperatures will cause damage to the unit.

3.0 Working with Batteries

Lead-acid batteries contain a sulfuric acid electrolyte, which is a highly corrosive

poison and will produce gasses when recharged and explode if ignited. It can hurt

you badly.

When working with batteries, make sure you have plenty of ventilation, remove

your hand jewelry, watch and wear protective eyewear (safety glasses), clothing,

and exercise caution.

Do not allow battery electrolyte to mix with salt water. Even small quantities of this

combination will produce chlorine gas that can KILL you!

Whenever possible, please follow the manufacturer's instructions for testing,

jumping, installing, charging and equalising batteries.

Never disconnect a battery cable from a vehicle with the engine

running because the battery acts like a filter for the electrical

system.

AE TOOL LTD

USER MANUAL VERSION 1301

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Unfiltered [pulsating DC] electricity can damage expensive

electronic components, e.g., emissions computer, radio, charging

system, etc.

Turn off all electrical switches and components; turn off the ignition

before disconnecting the battery.

For non-sealed batteries, check the electrolyte level. Make sure it is

covering the plates, and it is not frozen before starting to recharge

(especially during winters).

Do not add distilled water if the electrolyte is covering the top of the

plates because during the recharging process, it will get warm and

expand. After recharging has been completed, recheck the level.

Reinstall the vent caps BEFORE recharging, recharge ONLY in well-

ventilated areas, and wear protective goggle.

Do NOT smoke or cause sparks or flames while the battery is being

recharged because batteries give off explosive gasses.

If your battery is an AGM or a sealed flooded type, do NOT recharge

with current ABOVE 12% of the battery's RC rating (or 20% of the

ampere-hour rating).

Gel cells should be charged over a 20-hour period and never over

the manufacturer's recommended level or over 14.1 Volts DC.

Follow the battery and charger manufacturer's procedures for

connecting and disconnecting cables and other steps to minimize

the possibility of an explosion or incorrectly charging the battery.

You should turn the charger OFF before connecting or

disconnecting cables to a battery.

Do not wiggle the cable clamps while the battery is recharging,

because a spark might occur, and this could cause an explosion.

Good ventilation or a fan is recommended to disperse the gasses

created by the recharging process.

If a battery becomes hot, over 43.3 °C (110 °F), o r violent gassing or

spewing of electrolyte occurs, turn the charger off temporarily or

reduce the charging rate.

When charging the battery in the car with an external MANUAL

charger, make sure that it will not damage the vehicle's electrical

system or components with high voltages.

Even if this is a remote possibility, it is best to disconnect the

vehicle's battery cables from the battery BEFORE connecting the

charger.

AE TOOL LTD

USER MANUAL VERSION 1301

www.aetool.com

4.0 - The Battery Electrical System Analyser

4.1 – BESA 12

4.2 - Keypad Functions:

Figure 1

Red Clamp to

battery positive

(+) post.

Black Clamp to

battery negative

(

) post.

USB port for

connection

to PC.

Detachable

Mobile Printer.

AE TOOL LTD

USER MANUAL VERSION 1301

www.aetool.com

4.3 - Functions of Individual key:

Use this key to scroll up to the next item OR when it is in the

keying-in Battery Ratings values mode, press this key once

will increase the value by step of 5 units.

2. Use this key to shift the selection tab to the right item OR

when it is in the keying-in Battery Ratings values mode, press

this key once will increase the value by step of 100 units.

Use this key to scroll down to the next item OR when it is in

the keying-in Battery Ratings values mode, press this key

once will decrease the value by step of 5 units.

4. Use this key to shift the selection tab to the left item OR when

it is in the keying-in Battery Ratings values mode, press this

key once will decrease the value by step of 100 units.

Press this ENTER key will get into the selected function or

proceed to the next step.

6. To EXIT the function, press this key once will return back to

the previous screen.

7. This is the HELP key. Press this key will enter into the help menu

and it will explain the functions of the item you have selected in

detail.

8. Press this key to print the all the Test results on the

Detachable Mobile Printer. The printing can be done after

each test and in View Last Test mode.

Figure 2

Indice

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