APM 3DLevelScanner Series Manuale

Documentation

Kit

Changing the market

from level to volume

3DLevelScannerTM II

3DLevelScannerTM IIHT

Kit Content:

• HardwareManual

• cFMusControlDrawing

• ATEXSafetyManual

Contents

1ABOUT THIS DOCUMENT........................................................................................ 3

1.1 SYMBOLS IN USE ........................................................................................................ 3

1.2 FOR YOUR SAFETY ...................................................................................................... 3

1.3 STORAGE AND TRANSPORT........................................................................................... 4

23DLEVELSCANNERᵀᴹ OVERVIEW ............................................................................ 5

2.1 THEORY OF OPERATION .............................................................................................. 5

2.2 WIDE APPLICATION RANGE ......................................................................................... 5

2.3 ADVANTAGES............................................................................................................ 5

2.4 MODELS .................................................................................................................. 6

3PHYSICAL INSTALLATION ........................................................................................ 7

3.1 LOCATION AND POSITIONING GUIDELINES ....................................................................... 7

3.2 SCANNER ORIENTATION .............................................................................................. 9

3.3 SITE PREPARATIONS ................................................................................................. 10

3.4 ASSEMBLY AND MOUNTING....................................................................................... 11

3.5 WIRING ................................................................................................................. 14

4FIRST-TIME ACTIVATION ...................................................................................... 18

4.1 LOCAL USER INTERFACE ............................................................................................ 18

4.2 SWITCHING ON THE SCANNER..................................................................................... 19

4.3 FIRST-TIME ACTIVATION STEPS SUMMARY .................................................................... 20

4.4 INITIAL SETUP PROCEDURE......................................................................................... 20

5DIFFERENT CONNECTION METHODS .................................................................... 21

5.1 4-20MACONNECTION ............................................................................................. 21

5.2 HART COMMUNICATION.......................................................................................... 21

5.3 RS485 COMMUNICATION......................................................................................... 22

5.4 COMMUNICATION USING THE 3DLINKPRO ................................................................... 22

5.5 TCP/IP COMMUNICATION ........................................................................................ 22

APPENDIX A: ONBOARD CONFIGURATION .................................................................. 23

OUTPUT SETTINGS.............................................................................................................. 23

DISPLAY SETTINGS .............................................................................................................. 24

DEVICE INFO...................................................................................................................... 27

DEVICE RESET .................................................................................................................... 28

APPENDIX B: ACCESSORIES.......................................................................................... 29

INSTALLATION FLANGES ....................................................................................................... 29

NECK EXTENSIONS .............................................................................................................. 31

HEAD-BODY SEPARATION..................................................................................................... 32

CABLE EXTENSION .............................................................................................................. 33

CABLE GLANDS .................................................................................................................. 33

APPENDIX C: MAINTENANCE ....................................................................................... 34

APPENDIX D: RECOMMENDED TOOLS ......................................................................... 35

APPENDIX E: SPECIFICATIONS...................................................................................... 36

TECHNICAL DATA ................................................................................................................ 36

DIMENSIONS ..................................................................................................................... 39

APPENDIX F: RMA PROCEDURE ................................................................................... 41

RETURN MATERIAL AUTHORIZATION POLICY............................................................................ 41

APPENDIX G: STANDARDS & APPROVALS.................................................................... 43

1About this Document

This operation manual provides detailed product related information, installation, setup and

operation instructions for 3DLevelScanner models S, M and MV. The manual is designed

for trained personnel. Please read it entirely and carefully before unpacking and

installation of the products.

1.1 Symbols in use

The following symbols indicate different sections of additional information as

follows:

IMPORTANT: An indication for additional information, tips, hints or an indication

of helpful additional knowledge.

WARNING: Indication of a potentially dangerous situation, which could result in

serious injury to persons and/or damage to the 3DLevelScanner.

EX APPLICATION:An indication of special instructions relevant to installations

in hazardous locations.

1.2 For your safety

Authorized personnel

All operations described in this manual must be carried out by authorized, trained

personnel only. For safety and warranty reasons, any internal work on the scanners must

be carried out by manufacturer-authorized personnel only.

Warning about misuse

Inappropriate or incorrect use of the scanner may result in hazards and application-specific

malfunctioning such as vessels overfill or damage to system components through incorrect

mounting or adjustments.

If the 3DLevelScanner is used in a manner not specified in this manual, the protection

provided by the 3DLevelScanner will be impaired.

About this Document ● Storage and transport

General safety instructions

The 3DLevelScanner is a high-tech device requiring strict observance of standard

regulations and guidelines. The user must strictly follow the safety instructions in this

operating manual. Local and national electrical codes and all common safety regulations

and accident prevention rules should be considered during installation as well.

CE conformity

The 3DLevelScanner conforms to CE's EMC and NSR standards. CE conformity is as

follows:

EMC

EN 61326-1: 2006

CISPR 11: 2003 Class A

IEC 61000-4-2: 2001 Air Discharge, 8kV

IEC 61000-4-3: 2002 80-1000MHz, 1V/m; 1.4-

2GHz, 1V.m;

2.0-2.7GHz, 1V/m

IEC 61000-4-4: 2004 Power Lines: 1kV; Signal Lines: 0.5kV

IEC 61000-4-6: 2004 0.15-

80MHz 1VRMS, 80% A.M. by

1kHz Power & Signal Lines

NSR

(73/23/EWG)

EN 61010-1: 2001

FCC conformity (EMC)

FCC Part 15, Sub-part B, Class A.

Safety information for Ex Areas

EX-AREAS: Please note the Ex-specific safety information for installation and

operation in Ex areas. These safety instructions are part of the operating

instructions manual that comes with Ex-approved scanners.

WARNING: Substitution of components may impair Intrinsic Safety.

WARNING: For preventing ignition of flammable or combustible atmospheres,

read, understand and adhere to the manufacturer’s live maintenance procedures.

1.3 Storage and transport

The scanner is protected by special packaging during transport, and is guaranteed to

handle normal loads during transport.

23DLevelScannerᵀᴹ Overview

2.1 Theory of Operation

The APM 3DLevelScanner™is the only device available which delivers accurate

measurement of bulk solids and powders –regardless of material type, product

characteristics, storage silo type, size, bin or container, and harshness of the storage

environment. The product incorporates APM's unique dust-penetrating technology to

achieve an unrivalled degree of process measurement and inventory control.

The 3DLevelScanner™includes an array of three antennas that generate low frequency

acoustic signals and receive echo signals from the contents of the silo, bin, or other

container type. Using these antennas, the unit measures not only the time/distance of

each echoed signal but also its direction.

The built-in Digital Signal Processor digitally samples and analyses the echoed signals

and produces accurate measurements of the level, volume, and mass of the stored

contents, and generates a 3D representation of the position and form of the material within

the container for displaying on remote computer screens.

2.2 Wide Application Range

The 3DLevelScanner™measures practically any kind of solid material, stored in variety of

containers,including large open bins, bulk solid storage rooms, stockpiles and

warehouses, mapping loads that randomly form over time inside silos, and many other

challenging applications that were not possible until now.The sensor can measure ranges

of up to 70m (230ft) and generate 3D mapping of the material surface.

2.3 Advantages

Service and maintenance-friendly - Non-contact measuring principles, the

3DLevelScanner™is highly easy to service and maintain

The only available device for solid volume measurement applications

The only available device that measures minimum and maximum levels

Suitable for measuring all solid materials (including ones with low dielectric constants)

Operates in dusty and moisture environments

Profiles of adhesions of materials to vessel walls

Self-cleaning antenna

3DLevelScannerᵀᴹ Overview ● Models

3-Dimensional mapping visualization tool for filling-point choosing assistance (in

vessels with multiple filling points)

The most reliable sensor available - includes 3 transmitters and 3 receivers

2.4 Models

The 3DLevelScanner™line of products is consisted of three models: S, Mand MV.

Model S

The S model determines the average level of the stored contents and average distance

from the scanner to the surface of the material. Based on a 30°beam angle, The S model

is ideal for small and narrow vessels of up to 4m (13ft) in diameter.

Model M

The M model yields highly accurate readings of level and volume. It is appropriate for large

vessels of up to 15m (50ft) in diameter and at least twice as high (30m / 100ft), open bins

and stockpiles. It is based on a 70°beam angle. The M model also presents the minimum

and maximum Level/Distance measurements along with the calculated average.

Model MV

The MV model is identical to the M model, with the additional capability of generating a 3-

dimensional representation of the stored contents on a remote computer. This feature is

highly useful for mapping build-up loads that form randomly over time and other

irregularities.

All three models are available in various modes, such as ATEX approved, FM approved,

and non-ATEX (for more information, see Approvals on page 38) and also available with

neck extension (see Appendix B: Accessories: Neck on page 31) and compatible with the

Head-Body separation kit.

Each of the models is available in two temperature ranges:

3DLevelScanner II is compatible in applications where the maximal temperature in the

surroundings inside the vessel is up to 85°C (185°F).

3DLevelScanner II HT is compatible in applications where the maximal temperature in the

surroundings inside the vessel is up to 180°C (356°F).

All references in this manual to the 3DLevelScanner can be referred to as

3DLevelScanner or simply the scanner, if nothing else is mentioned it applies to any of the

scanner’s models.

3Physical Installation

This chapter describes the necessary steps for proper installation of the 3DLevelScanner

beginning with important pre-installation considerations such as environmental conditions,

correct positioning and orientation, through the mounting and configuration process.

3.1 Location and positioning guidelines

Choosing the proper location to the 3DLevelScanner™should consider every aspect of

the vessel and contained materials, including the silo or vessel dimensions, type of

material and angle of repose, locations of filling and emptying points, maximum level of

material, internal construction and moving part and any other consideration which may

possibly affect the scanner performance. APM strongly recommends installing the

3DLevelScanner according to the 3DScanner Locator PC software for properly choosing

installation location and positioning. In case of no satisfying software solution, please

contact APM Customer Support for assistance with the positioning.

Moisture and water condensation

Use the recommended cable gland and tighten the cable connection.For

additional protection against moisture, lead the connection cable downward in

front of the cable entry. Rain and condensation water can thus drain off. This

applies mainly to mounting in areas where moisture is expected (e.g., by cleaning

processes), or on cooled or heated vessels.

Measuring range

The measuring range is set in the scanner and defined by silo dimensions and the full and

empty calibration levels. These levels set the 100% and 0% values relatively.

The scanner measurements are calibrated to the top of the

body. If the scanner is lowered, or mounted with neck

extension or head-body separation, it is important to adjust

all measurements to the top of the body.

NOTE: If the material level reaches the antenna,

build up could form inside the horn over time and

cause measurement errors or damage to the

membranes.

NOTE: the 3DLevelScanner™has a 500mm (20”)

of dead zone (or blanking zone).

Physical Installation ● Location and positioning guidelines

Pressure

The process fitting must be sealed in the case of a low pressured vessel. Before usage,

verify that the sealing material is resistant to the stored medium. The maximum allowed

pressure (stated in page 36: Appendix E: Specifications) is indicated on the type label of

the sensor.

Installation location

Choosing the proper installation location for the 3DLevelScanner is an important part of

the installation process. A Wrong location may result in erroneous measurements or loss

of performance.

The usage of the 3DScanner Locator Software is recommended for finding the optimal

location, which is based on various parameters.

The following factors must be taken into consideration while choosing the installation

position: vessel dimensions, filling and emptying point locations, internal structure or

support and other restrictions related to vicinity to noisy devices (such as electrical motor)

and any other element which may affect the proper operation of the scanner.

IMPORTANT: When mounting the 3DLevelScanner, do not install the scanner

near the vessel wall. The installation must consider the vessel dimensions.

Installing the scanner near the side wall will result in bad performance and will not

be supported by APM.

Installing the 3DLevelscanner at the center of the vessel is not recommended, since the

perfect symmetry from all sides toward the scanner may affect the echoes distinction.

The scanner cannot be mounted at a distance lower than 500mm (20") from the wall.

When choosing the installation location, consider the filling and emptying points.

Use the 3D Scanner Locator PC software for choosing a proper location.

Physical Installation ● Scanner Orientation

3.2 Scanner Orientation

Mounting direction

Mounting of the 3DLevelScanner at a specific direction is

important. The ridge on the horn body, and the notch on the

top of the thread (representing antenna no.1) should be

directed toward the center of the vessel.

Mounting direction. 00indication toward vessel center

Standpipe mounting

When mounting the scanner using a standpipe part it

should be assembled and positioned at a height that

leaves at least 10mm (0.4”) out of the standpipe, for the

antenna end protrudes, as shown in the figure to the right.

IMPORTANT: Any obstruction as well

as rails, frames or support beams should

never interfere with the acoustic beam

transmitted and received, as shown in

the figure to the right.

This comment applies to all 3DLevelScanner

models including S model.

Wrong Correct

The 00label location

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