Argo-Hytos OPCom Manuale utente

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OPCom Portable Oil Lab

PPCO 300-1000

Manual

Safety and operating instructions

Read the safety and operating instructions before use.

Note: The indicated data only serve to describe the product.

Information regarding the use of this product are only examples and suggestions.

Catalog speciﬁcations are no guaranteed features.

The information given does not release the user from his / her own assessments and inspection.

Our products are subject to a process of natural wear and aging.

Any right of disposal such as copying and distribution rights shall remain with us.

The picture on the title page shows a conﬁguration example. The delivered product may thus

differ from the illustration.

Original operating instructions

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Contents

OPCom Portable Oil Lab

Contents........................................................................................................................................................................ 2

1. About this documentation.......................................................................................................................................... 4

1.1 Applicability of this documentation................................................................................................................................. 4

1.2 Required and supplementary documentation .................................................................................................................. 4

1.3 Presentation of information ............................................................................................................................................ 4

1.3.1 Safety instructions in this documentation ....................................................................................................................... 4

1.3.2 Symbols.......................................................................................................................................................................... 5

2. Safety instructions....................................................................................................................................................... 6

2.1 About this chapter.......................................................................................................................................................... 6

2.2 Intended use................................................................................................................................................................... 6

2.3 Improper use ................................................................................................................................................................. 6

2.4 Reasonably foreseeable misuse ....................................................................................................................................... 6

2.5 Qualiﬁcation of personnel .............................................................................................................................................. 6

2.6 General safety instructions.............................................................................................................................................. 7

2.7 Product and technology related safety instructions ......................................................................................................... 7

3. General instructions .................................................................................................................................................... 8

4. Scope of delivery ......................................................................................................................................................... 9

5. About this product..................................................................................................................................................... 10

5.1 Functional description................................................................................................................................................... 10

5.2 Measured values ........................................................................................................................................................... 10

5.3 Component overview ................................................................................................................................................... 11

5.4 Controls........................................................................................................................................................................ 12

5.5 Control panel................................................................................................................................................................ 12

5.6 Printer........................................................................................................................................................................... 13

5.4 Identiﬁcation of the product ......................................................................................................................................... 13

6. Transport and storage ............................................................................................................................................... 14

7. Assembly .................................................................................................................................................................... 15

7.1 Operating site............................................................................................................................................................... 15

7.2 Hydraulic connection .................................................................................................................................................... 15

7.3 Electrical connection ..................................................................................................................................................... 17

7.4 Charging process .......................................................................................................................................................... 18

8. Commissioning........................................................................................................................................................... 19

8.1 Before commissioning .................................................................................................................................................. 19

9. Operation.................................................................................................................................................................... 20

9.1 Operation ..................................................................................................................................................................... 20

9.2 Menu structure ............................................................................................................................................................. 21

9.2.1 Switching on the device ................................................................................................................................................ 23

9.2.2 Start screen................................................................................................................................................................... 24

9.2.3 Measurement quick menu............................................................................................................................................. 25

9.2.4 Memory quick menu..................................................................................................................................................... 25

9.2.5 Main menu ................................................................................................................................................................... 26

9.2.5.1 Memory menu .............................................................................................................................................................. 26

9.2.5.2 Measurement settings................................................................................................................................................... 28

9.2.5.3 System settings ............................................................................................................................................................. 31

9.2.5.4 Select start screen ......................................................................................................................................................... 31

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9.2.5.5 Print selection ................................................................................................................................................................ 33

9.2.5.6 Display........................................................................................................................................................................... 35

9.2.5.7 Time / date .................................................................................................................................................................... 36

9.2.5.8 Language....................................................................................................................................................................... 36

10. Maintenance / repair .................................................................................................................................................. 37

10.1 Maintenance.................................................................................................................................................................. 37

10.2 Repair ............................................................................................................................................................................ 37

10.3 Spare parts..................................................................................................................................................................... 37

11. Software ...................................................................................................................................................................... 38

12. Decomissioning ........................................................................................................................................................... 39

13. Disassembly................................................................................................................................................................. 40

14. Disposal........................................................................................................................................................................ 41

14.1 Environmental protection ............................................................................................................................................... 41

15. Extension and conversion .......................................................................................................................................... 42

15.1 Accessories .................................................................................................................................................................... 42

16. Troubleshooting .......................................................................................................................................................... 43

16.1 Basic procedures ............................................................................................................................................................ 43

17. Technical data.............................................................................................................................................................. 44

17.1 Dimensional drawing ..................................................................................................................................................... 45

18. Appendix ..................................................................................................................................................................... 46

18.1 Declaration of conformity............................................................................................................................................... 46

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1. About this documentation

1.1 Applicability of this documentation

This documentation is applicable for the following product:

›Particle Monitor OPCom Portable Oil Lab

This documentation is written for service engineers, technicians, operators and system operators.

This document contains important information for safe and appropriate assembly, transport, activation, operation, usage, servicing,

dismantling and simple troubleshooting.

›Read this document completely and in particular Chapter 2, “Safety Instructions”, before you work with the product.

1.2 Required and supplementary documentation

›Do not commission the product until you have received the documentation marked with the book icon  and you have

understood and complied with the information therein.

Title Number of document Document type

Data sheet 100.60 Data sheet

1.3 Presentation of information

So that this document can help you to work quickly and safely with your product, we use standardized safety instructions, symbols,

terms and abbreviations. For better understanding, these are explained in the following sections.

1.3.1 Safety instructions in this documentation

In this documentation, safety instructions are faced with a sequence of actions which would result in the danger of personal injury or

damage to equipment. The measures described to avoid theses hazards must be observed.

Safety instructions are structured as follows:

SIGNAL WORD

Type and source of danger

Consequences of non-compliance

›Measures for safety and hazard defense

›<List>

›Warning signal: draws attention to the danger

›Signal word: indicates the severity of the danger

›Type and source of danger: speciﬁes the type and source of danger

›Consequences: describes the consequences of non-compliance

›Measures: describes how to deal with the risk

Warning sign, signal word Meaning

DANGER Indicates a dangerous situation which results in death or serious injury if not avoided.

WARNING Indicates a dangerous situation which may result in death or serious injury if not avoided.

CAUTION Indicates a dangerous situation which may result in light to moderate injury if not

avoided.

NOTE Indicates equipment damage: The product or surrounding could be damaged.

Table 1: Required and supplementary documentation

Table 2: Danger classes acc. ANSI Z535.6-2006

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1.3.2 Symbols

The following symbols indicate notes which are not safety-relevant but increase the intelligibility of the documentation.

Symbol Meaning

If this information is not observed, the product cannot optimally be used or operated

This symbol warns against laser beams.

Singular, independent action step / instruction

Numbered instruction

The numbers indicate that the action steps follow one another

Table 3: Meaning of symbols

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2. Safety instructions

2.1 About this chapter

This product was manufactured according to the generally recognized standards of engineering. Nevertheless, there is a danger of

injury or damage if you do not observe this chapter and the safety instructions in this documentation.

 Read this document thoroughly and completely before working with the product.

 Retain this document and ensure that it is available for all users at all times.

 Always include the necessary documentation when passing the equipment along to a third party.

2.2 Intended use

This product is a hydraulic component.

The device serves to monitor the condition of ﬂuids.

You may use the product for the following:

›Condition monitoring of a ﬂuid

The product is intended for professional use only, not for private use.

"Intended use" also includes that you have completely read and understood this documentation, in particular Chapter 2

"Safety Instructions".

2.3 Improper use

Any other use than the intended use described, is improper and therefore inadmissible.

If unsuitable products are installed or used in safety-related applications, unintended operating states can occur in the application,

which can cause personal injury and / or material damage. Therefore only use this product in safety-related applications if this use is

expressly speciﬁed and permitted in the product‘s documentation, e.g. in explosion protection areas or in safety-related parts of a

control system (functional safety).

ARGO-HYTOS GMBH assumes no liability for damages resulting from improper use.

The risks associated with improper use are solely with the user.

2.4 Reasonably foreseeable misuse

The delivery of the following media is forbidden:

›Others than listed in Chapter 18.1 "Technical Data".

The operator alone is liable for damages resulting from improper use.

2.5 Qualiﬁcation of personnel

The operations described in this document require fundamental knowledge of mechanics and hydraulics as well as knowledge of the

appropriate technical terms. In order to ensure safe use, these operations may therefore only be carried out by a correspondingly

skilled worker or an instructed person under the guidance of a skilled worker.

A skilled worker is someone who can - based on his / her technical education, knowledge and experience as well as knowledge of

the respective regulations of the jobs assigned to him / her - recognize possible dangers and ensure appropriate safety measures. A

skilled worker must observe the relevant technical regulations.

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2.6 General safety instructions

›Observe the valid regulations for accident prevention and environmental protection.

›Observe the safety regulations and requirements of the country in which the product is used / applied.

›Only use ARGO-HYTOS products that are in technically perfect condition.

›Observe all instructions on the product.

›People who assemble, operate, disassemble or maintain ARGO-HYTOS products may not do so under the inﬂuence of alcohol,

other drugs or medications that affect the responsiveness.

›Only use manufacturer-approved accessories and spare parts, in order to prevent personal danger due to unsuitable

spare parts.

›Observe the technical data and ambient speciﬁcations speciﬁed in the product documentation.

›If unsuitable products are used or installed in safety-relevant applications, unintended operating states can occur in the application,

which can cause personal injury and / or material damage. Therefore only use the product in safety-relevant applications if this use

is expressly speciﬁed and permitted in the product‘s documentation.

›You may only put the product into operation, when it has been established that the ﬁnal product (e.g. a machine or system), into

which the ARGO-HYTOS products are installed, complies with the country-speciﬁc regulations, safety regulations and standards of

the application.

2.7 Product and technology related safety instructions

CAUTION

Laser

The OPCom Portable Oil Lab contains a laser sensor that is classiﬁed for intended use as a class 1 laser according to DIN EN

60825-1:2001-11.

In reasonably foreseeable circumstances, the accessible laser radiation is not dangerous.

 With direct exposure to class 1 lasers in the upper power range, injury, such as blinding, impairment of color vision and

disruption, cannot be ruled out.

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3. General instructions

For prevention of material damage and product damage

CAUTION

Danger due to improper handling

Material damage

 The Particle Monitor may only be used in accordance with Section 2.2, “Intended use”.

Leakage or spillage of hydraulic ﬂuid

Environmental pollution and ground water pollution

 Use oil binding agents in order to bind leaked hydraulic oil.

Contamination due to ﬂuids and foreign bodies

 Premature wear - malfunction - risk of damage - material damage

 Pay attention to cleanliness when assembling in order to prevent foreign bodies, such as welding beads or metal chips, from

entering the hydraulic lines and leading to premature wear or malfunction.

 Make sure that connections, hydraulic lines and attachment parts (e.g. gauges) are free of dirt and chips.

 Check prior to commissioning that all hydraulic and mechanical connections are connected and tight and that all gaskets and

seals of the plug connectors are correctly assembled and undamaged.

 For removal of lubricants and other contaminants, use residue-free industrial wipes.

 Make sure that connections, hydraulic lines and attachment parts are clean.

 Ensure that no contaminants enter when closing the connections.

 Make sure that no detergents enter the hydraulic system.

 Do not use cotton waste or faying cleaning rags for cleaning.

Do not use hemp as sealing agent.

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4. Scope of delivery

The package includes:

›1 OPCom Portable Oil Lab

›1 Operating manual

›1 Power supply 100-240 VAC

›1 Power cable

›1 Low-pressure hose set including connection couplings

›1 High-pressure hose

Fig. 1: Scope of delivery

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5. About this product

5.1. Functional description

The OPCom Portable Oil Lab is a mobile oil laboratory for service, with which oil cleanliness and oil condition in hydraulic and

lubricating systems can be examined.

The OPCom Portable Oil Lab enables measuring of particles to the latest standards and indicates the cleanliness classes in accordance

with ISO 4406:1999 and SAE AS4059.

Additionally it displays the relative humidity and oil temperature. Optionally, further information about the oil condition

can be obtained from the conductivity and permittivity of the oil and shown on the integrated display.

The OPCom Portable Oil Lab is an optical particle monitor that works according to the principle of light absorbance. The use of the

OPCom Portable Oil Lab allows the monitoring of contaminant levels as well as the observance of the trend

of changes in ﬂuid cleanliness. With this, in the most precise cases, differences can occur compared to particle monitors that

are calibrated to ISO 11171:99. The discrepancy is, however, smaller than an ordinal number. Variances are very precisely

indicated.

Through continual monitoring of ﬂuid conditions, changes in the machine can be detected very quickly. With quick

warning, measures can be taken to prevent increased contamination, which can lead to possible damage to the hydraulic

system.

5.2 Measured values

The following values are determined during a measurement:

Parameter Abbre-

viation

Unit Description

Temperature coefﬁcient T °C / °F Fluid temperature

rel. permittivity (rel. DK) P The relative permittivity is a parameter for the polarity of the ﬂuid. Oils

change their polarity during the aging process.

Conductivity C pS/m Fresh oils show a characteristic conductivity. Oil change, oil mixtures and

oil deposits can be detected by their conductivity.

rel. oil humidity RH % Relative humidity between 0 und 100 %

Cleanliness level acc. to ISO ISO Indicates the respective ordinal number (OZ) according to ISO 4406:99

Cleanliness level acc. to SAE SAE Indicates the respective ordinal number (OZ) according to SAE AS4059

Cleanliness level acc. to NAS NAS Indicates the respective ordinal number (OZ) following NAS 1638

Cleanliness level acc. to GOST GOST Indicates the respective ordinal number (OZ) following GOST 17216

Concentration Conc p/ml Indicates the number of particles per milliliter

Flow index FIndex ml/min Calculated volume ﬂow

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