AROSTOP 30 M Manuale utente
Length measuring system Arostop 30/65 M
User manual/Parts list
Version 2022-01
Arostop 30M / 65M –User manual
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Version 2022-1
Inhoud
1. Introduction..................................................................................................................................... 4
1.1 CE-Marking .............................................................................................................................. 4
1.2 Warranty ................................................................................................................................. 4
1.3 Disclaimers .............................................................................................................................. 4
1.4 Standard machine and accessories ......................................................................................... 4
1.5 Not belonging to the machine................................................................................................. 4
1.6 Using the manual..................................................................................................................... 4
2. Safety............................................................................................................................................... 5
2.1 Rules for general safety........................................................................................................... 5
2.2 Prohibited use ......................................................................................................................... 6
2.3 Personal protective equipment............................................................................................... 6
2.4 Warnings on the machine ....................................................................................................... 6
2.5 Protection of the environment ............................................................................................... 6
3. General ............................................................................................................................................ 7
3.1 About the machine.................................................................................................................. 7
3.2 Installation............................................................................................................................... 8
3.2.1 Mechanical ...................................................................................................................... 8
3.2.2 Parameter calibration...................................................................................................... 9
3.2.3 Counter direction ................................................................................................................... 9
3.3 First use ................................................................................................................................... 9
4. Operation ...................................................................................................................................... 10
4.1 Machine construction ........................................................................................................... 10
4.2 Workplace ............................................................................................................................. 10
4.3 Working with the machine.................................................................................................... 10
4.4 Operators .............................................................................................................................. 10
4.5 Operating instructions........................................................................................................... 11
4.5.1 Overview –Display ........................................................................................................ 11
4.5.2 Key-overview................................................................................................................. 12
4.5.3 Parameter level ............................................................................................................. 12
4.5.4 Initialization level .......................................................................................................... 13
4.5.5 Function at the operator level....................................................................................... 15
4.6 Adjustment of work............................................................................................................... 16
5. Risks................................................................................................................................................... 17
6. Other ................................................................................................................................................. 18
6.1 Transport ..................................................................................................................................... 18
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6.2 Storage ........................................................................................................................................ 18
6.3 Repair and maintenance ............................................................................................................. 18
6.4 Maintenance schedule ................................................................................................................ 19
6.5 Cleaning....................................................................................................................................... 19
6.6 Repairs......................................................................................................................................... 19
6.7 Replacing parts ............................................................................................................................ 19
6.8 Parts list....................................................................................................................................... 20
6.8 Decommission ............................................................................................................................. 20
7. Identification on the machine ........................................................................................................... 21
8. Machine specifications...................................................................................................................... 21
8.1 Connection requirements ........................................................................................................... 22
8.1.1 Electric.................................................................................................................................. 22
8.1.2 Physical conditions ............................................................................................................... 22
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1. Introduction
Thank you for choosing an Arostop system. We are happy to have you in our long list of satisfied
customers.
1.1 CE-Marking
This machine is designed and build with the requirement of the machinery directive 2006/42/CE.
1.2 Warranty
No part of this machine, or parts thereof, and data from this publication may be reproduced in any
form without the written permission of the manufacturer.
NOTE
All non-regulatory improvements to treatment, inadequate care, application and/or
maintenance, interventions or conversions to the machine will void the warranty.
1.3 Disclaimers
Arostop is not liable for accidents and unsafe situations or damage resulting from:
Ignoring warnings or operation rules as displayed on the machine or in this manual;
Use of the machine for other applications or different conditions than those specified in this
manual;
Changes to the machine.
This includes applying non-original replacement parts and changing the operating program;
Inadequate maintenance.
If these conditions are not adhered to, the manufacturer is not liable for the
consequence upon failure to the machine, such as damage to the products, business
interruption, loss of production, etc.
1.4 Standard machine and accessories
The following supplied parts are standard with the machine:
1. This user manual;
2. Certificate of conformity for CE marking
1.5 Not belonging to the machine
NOTE
•The connections to existing, not by Arostop supplied machine parts;
•The connections to the electric supply;
•The connections to the compressed air system.
1.6 Using the manual
It is required that the operator has read and understood this manual before starting operating of the
machine or carrying out maintenance.
This manual is part of the delivery scope and should stay with the machine at all times.
Pay attention to any text indicated in bold with the indication ‘NOTE’ or with a warning sign.
Any work not specified in this user manual has to be carried out by the manufacturer of the machine.
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2. Safety
Read this chapter carefully, as it lists important information concerning safety.
This machine is designed so it can be used and maintained safely. This applies to
application, conditions and requirements as described in this manual. Reading this
manual and following the instructions given is mandatory for anyone working with
the machine.
NOTE
In addition to this manual, observe applicable laws and safety regulations, as well as
rules for the protection of the environment and for the prevention of accidents.
The simple maintenance can be carried out by the operator.
NOTE
Activities not described in this manual may only be carried out by expert personnel.
Keys or special tools that are included in order to limit access to certain areas or features must be
kept separate from the machine. Only people with the required knowledge or instructions may be
allowed to use this special equipment.
2.1 Rules for general safety
1. The operators of this machine must be qualified and well trained in the operation of the
machine.
2. The operators must be aware of the capacities of the machine and the proper use of guards
and protections provided with the machine.
3. Use of protective clothing is mandatory.
Do not wear loose fitting clothing. Safety shoes, protective gloves and protective goggles are
required.
4. Make sure unauthorized individuals, like children and animals, do not have access to the
machine.
5. Never place any body parts in or under any of the machine’s moving parts.
6. Do not remove or disable safety devices.
7. Never leave the machine running unattended.
8. Ensure adequate lighting.
9. The operator must check the machine for notable changes to the machine, either in sound or
appearance, at least once every shift. Any changes should immediately be reported to the
responsible supervisor.
10. Use water mixed cool lubricating substances.
11. Keep general statutory regulations for accident prevention in mind.
12. Keep the area around the machine free of any material that would impede the operator’s
access to the machine.
13. Always keep the manual with the machine.
14. Avoid any work on the machine that may endanger your own or your colleague’s safety.
15. All of the guards, adjustable restrictors and awareness barriers must be installed on the
machine and kept in good working condition. Replace worn or damaged parts immediately
with authorized parts.
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16. Strictly comply with all warning labels and decals on the machine. Never remove any of the
labels. Replace worn or damaged labels immediately.
17. Always disconnect and shut off the power supply when performing maintenance work on the
machine.
18. Never modify this machine in any way without the written permission of the manufacturer.
19. Create a program of routine inspection and maintenance for this machine. Make sure all
repairs and adjustments are made in accordance with the manufacturer’s instructions.
2.2 Prohibited use
The machine cannot be used for the following applications:
Applications requiring direct contact with food;
Transporting of animals or persons;
Products processes other than described, see machine specification.
The following provide an unnecessary risk and are therefore prohibited:
Sitting, standing or being on the machine in any way;
Placing objects on the machinery during production.
2.3 Personal protective equipment
Personal protective equipment, such as gloves, safety glasses and safety shoes are
mandatory while operating the machine. Protections required for working with the
products apply without prejudice.
2.4 Warnings on the machine
There are no warnings on the machine.
NOTE
Risks are described in Chapter 5.
2.5 Protection of the environment
NOTE
There are no specific risks relating to the environment with regards to use,
maintenance and removal of this machine.
Dispose of all items related to the machine in accordance with local laws and
regulations.
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3. General
3.1 About the machine
The length measuring machines Arostop AS30 m and Arostop AS65 M are machines to position
material to the right length. It consists of a steel angle, equipped with a rack-and –pinion gear, guide
and a stopper or clamp. The total length of the machine is on customer specification. The system is
controlled with a digital readout.
1
Clamp
4
Stopper
2
Rail
5
Rack
3
Steel angle
6
Readout
The systems are constructed and equipped with rack-and-pinion gear and guide. A measuring unit is
mounted around it, powered by a motor. This complete unit is to be mounted on a conveyor.
Give the required length into the controller, after which the stopper will move to the length. The
material must be placed against the stopper, so it is in the right position.
In case of an automatic feeding unit: the system must be connected to the machine. This work
should be carried out by qualified service technicians.
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3.2 Installation
3.2.1 Mechanical
Mechanical installation should always be carried out by qualified professionals.
1. Fix the system to a stable conveyor;
2. Level the stopper arm on 5 mm horizontally above the conveyor;
3. Adjust the stopper arm 90º square to the sawing blade;
4. Fix the control cabinet to the floor or the machine;
5. Ensure that the cable caterpillar is well in the gutter.
Attachment points to conveyor
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3.2.2 Parameter calibration
See chapter 4.5.
3.2.3 Counter direction
Counter direction can be implemented with the switch.
3.3 First use
The machine must be thoroughly checked before first use, after repairs or long-term
storage.
Check the following:
1. If all moving parts can move;
2. Visual check for damaged parts, in particular external electrical wiring;
3. All mechanical controls function correctly;
4. All electrical controls functions correctly (main switch, on/off, emergency stop);
5. Parameters are in order.
NOTE
The change of improper operation is greater than normal during business counting.
Take additional safety precautions if necessary.
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4. Operation
4.1 Machine construction
Steel angle profile with rack-and-pinion gear, guide and a stopper.
A measuring unit is mounted around the steel angle profile, and is powered by a motor.
The whole system is controlled by an Arostop controller.
1
Clamp
4
Stopper
2
Rail
5
Rack
3
Steel angle
6
Readout
4.2 Workplace
The work space should be at least one meter in width along the entire front and rear of the machine,
where all required actions can be carried out.
4.3 Working with the machine
WARNING
Before starting the machine, read the following chapters:
Chapter 1 –Foreword
Chapter 2 –Safety
Chapter 4 –Operation
Chapter 5 –Dangers
4.4 Operators
The machine can be operated by any adult who has read this manual. Special training is not required.
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