ATD Tools ATD-3305 Manuale utente

ATD‐3305

10PRADIATORPRESSURE

TESTERADAPTERUPDATE*KIT

*ForusewiththeATD‐3300set

SAFETYWARNINGANDPRECAUTIONS

GeneralSafetyWarnings:

WARNING:Theinstructionsandwarningscontainedinthismanualshouldbereadandunderstoodbeforeusing

oroperatingthistool.Donotallowanyonetouseoroperatethistooluntiltheyhavereadthismanualandhave

developedathoroughunderstandingofhowthistoolworks.Failuretoobserveanyofthefollowinginstructionscould

resultinseverepersonalinjurytotooluserandbystanders,orcausedamagetothetoolandproperty.Keepthismanual

forfuturereference.

Note:Thewarningsandcautionsdiscussedinthisinstructionmanualcannotcoverallpossibleconditionsand

situationsthatmayoccur.Itmustbeunderstoodbytheoperatorthatcommonsenseandcautionarefactorswhich

cannotbebuiltintothisproduct,butmustbesuppliedbytheoperator.

WARNING:Usesafetyequipment.Userandbystandersshouldusesafetygogglesorsafetyglasseswithsideshields

whichcomplywithcurrentnationalstandards,orwhenneeded,afaceshield.UseanANSIapproveddustmaskorrespirator

whenworkingaroundmetal,wood,andchemicaldustsandmists.Thisappliestoallpersonsintheworkarea.Alsouse

non‐skidsafetyshoes,hardhat,gloves,dustcollectionsystems,andhearingprotectionwhenappropriate.

WARNING:Keepbystandersandchildrenoutoftheworkareawhileoperatingthistool.

WARNING:Alwayskeepyourworkareaclean,uncluttered,andwelllit.Clutteredordarkareasinviteaccidentsand

injuries.DONOTworkonfloorsurfacesthatareslippery.

WARNING:Donotoperatethistoolifyouaretiredorundertheinfluenceofalcohol,drugs,ormedicationsthatcould

affectyourabilitytousethetoolproperly.

WARNING:Dressproperly.Donotwearlooseclothingorjeweleryastheycanbecaughtinmovingparts.Wear

restrictivehaircoveringtocontainlonghair.

WARNING:Donotreachoveroracrossrunningmachines.Keepproperfootingandbalanceatalltimes.Non‐skid

footwearisrecommendedwhenworking.

OPERATINGINSTRUCTIONS:

•Beforeperformingthetestonyourcoolingsystem,testthepump(SuppliedseparatelywiththeATD‐3300orATD3301

sets)firstbypumpingfewtimestoensurethepumpisworkingcorrectly.Whentesting,DONOTpumpover20PSI.

•Duringyourinspectionandduringthetestofyourcoolingsystem,whenpumpingthepumphandle,alwaysmakesure

thattheforceisappliedstraightintothepumpratherthanatanangle,orelseitmaythepumptoleak.(SeeFigure1)

TOTESTFORLEAKSINCOOLINGSYSTEM:

1. Refertothevehicle’sservicemanualforanyspecificradiatorpressuretestinginstructions.

2. Loosenthevehicle’sradiatorcapslowlytorelieveanyexcesspressurebeforeremovingthecapcompletely.NEVEROPEN

THESYSTEMWHILEHOT,asthismaycausepersonalinjury.

3. Selecttheproperadapterandconfigurationofthestationaryseataccessories.Securelyattachtheadaptertothefiller

neckoftheradiatororexpansiontank.

4. Attachthequickconnectorofthehandpumpontotheadapter.

5. Rapidlypumpthehandpumphandleusingstraightforceasshowninfigure1whilewatchingthepressuregauge.

Pressurizetheradiatoruptotheoptimalpressureonly‐DONOTOVERPRESSURIZETHERADIATOR.Idealreadings

shouldrangebetween15‐20PSI(1.03‐1.37BAR).

•Needleholdssteady–Ifgaugehandholdsatthesamepressurenumberfor2minutes,therearenoseriousleaksin

thesystem.

•Needledropsslowly–Indicatesthepresenceofthesmallleaksorseepage.

•Needledropsquickly–Indicatesseriousleakageispresent.

6. Oncethetestiscomplete,releasetheairpressurebydepressingthepressurereleasevalveonthehandpump.Then

disconnectthequickcouplerandadapterassembly.

7. Maintenances–AftertestingprocessinRadiatorTest:

•Keeptheadaptorconnectedtothepumpasyouhadsetupwhileperformingtheactualtest.Operatethepump

severaltimestodissipatemoistureand/orcoolantthatmayhaveremainedintheadaptorandpump.

•Oilthehandpumpinordertolubricatethepistonandpreventcorrosionandinternaldamage.

8. Storetheradiatorpressuretesterkitinitscarryingcaseandkeepthekitinaclean,dry,safelocationoutofreachof

childrenandotherunauthorizedpersons.

TOTESTFORLEAKSINORIGINALRADIATORCAP:

1. Choosethecorrectradiatorcapconnector(5Aor5B)andcorrectsteelradiatorcap(#02,#03,or#04)forthecorrect

vehiclebeingtestedfromthetestkit.Fastentheoriginalradiatorcaptotheradiatorcapconnector(5Aor5B)andthen

fastenthesteelradiatorcap(#02,#03,or#04)fromthetestkittotheotherendoftheradiatorcapconnector(5Aor5B).

2. Removethehandpumpassembly(#1)fromthetestkitandfastenthequickcouplerattheendofthehosetotheradiator

cap(#02,#03,or#04)securely.Operatethehandpumpuntilreachingthepressurerecommendedbythevehicle

manufacturer.‐DONOTOVERPRESSURIZE.Idealreadingsshouldrangebetween15‐20PSI(1.03‐1.37BAR).

3. Checkthepressurereadingonthegaugeimmediatelyafterreachingthevehiclemanufacturer’srecommendedpressure.

Ifthepressuredrops,thereisaleakintheradiatorcap.Afterpressuretestingiscompleted,pressthereleasebuttonon

thequickcoupleruntilthereadingonthegaugereads0.Removequickcouplerfromradiatorcapandthenremovethe

originalradiatorcapfromtheoriginalradiatorcapconnector.Discardoriginalradiatorcapandreplacewithnewcapif

leakingorifitdoesnotmeetvehiclemanufacturer’srecommendations.

ITEM # ORDERING PART# PART DESCRIPTION

5A PRT3301-5A RADIATOR CAP TEST CONNECTOR FOR #2 & #3-BLACK

5B PRT3301-5B RADIATOR CAP TEST CONNECTOR FOR #2 & #4-BLUE

14 PRT3301-14 #14 ALUMINUM ADAPTER

FORD: (MONDEO), (FOCUS), (C-MAX03)

15 PRT3301-15 #15 ALUMINUM ADAPTER

MAZDA: (M3: 2004-);

FORD: (FOCUS: 2011-2012)

16 PRT3301-16 #16 ALUMINUM ADAPTER

MERCEDES: (A-CLASS : W168)

17 PRT3301-17 #17 ALUMINUM ADAPTER

BMW: (E60, E63,E64, E65)

18 PRT3301-18 #18 ALUMINUM ADAPTER

VW SHARAN 1.8T 2.8

19 PRT3301-19 #19 ALUMINUM ADAPTER

TOYOTA: (RAV4), (PREVIA), (CELICA: 2000-), (MR2 SPYDER: 2000-)

20 PRT3301-20 #20 ALUMINUM ADAPTER

ALFA

CITROEN

FIAT

MINI: (COOPER S: 2002-)

PEUGEOT: (206: 1999-), (307: 2004-), (406: 1999-), (407: 2004-), (807: 2004-)

RENAULT: ( ALL : 1985-1987); (AVANTIME: 2002-), (ESPACE: 2002-)

SAAB : (900: 1978-1993), (9000: 1986-1998)

STERLING: (ALL: 1987-1991)

JEEP

VOLVO : (PASSENGER VEHICLES W/ THREADED NECK)

21 PRT3301-21

#21 ALUMINUM ADAPTER

CADILLAC: (SEVILLE: 1998-2003); (FLEETWOOD: 1994-1996); (ESCALADE: 1999&NEWER); (CTS: 2003)

CHEVROLET: (TAHOE: 1999-2009); (SILVERADO2500: 1999-2009); (SUBURBAN: 2000-2009); (SILVERADO1500:

1999-2009); (METRO: 1999); (PRIZM: 1999); (MALIBU: 1997-1999); (CORVETTE: 1999); (IMPALA SS:

1994-1996); (CORSICA: 1992-1996); (COBALT: 2005-2009); (CAVALIER: 1995-1999); (CAPRICE:

1995-1996); (CAMARO: 1999); ( BERETTA: 1992-1996); (TRACKER:1999); (TRAILBLAZER: 2001-2002);

FORD: (FIVE HUNDRED: 2005); (F-150: 2004-2005); (EXCURSION: 2002–2004) (EXPLORER: 2002-2005); (TAURUS:

1996-2006)

FREIGHTLINER: (DIESEL TRUCK: 2004)

GM: (ALL MODELS WITH PLASTIC THREADED NECK: 1992-2009)

GMC: (ENVOY: 2002); (SIERRA 1500: 1999-2003); (SIERRA2500: 1999-2003); (YUKON: 1999);

JAGUAR: (S TYPE: 2000-2003)

LAND ROVER: (FREELANDER: 2005) ;( LR3: 2005-2007)

OLDSMOBILE: (ACHIEVA: 1992-1998); (ALERO: 1999); (AURORA: 1995-1999); (CUTLASS: 1997-1998); (INTRIGUE:

1999-2000)

PONTIAC: (GRAND AM: 1992-1999); (SUNFIRE: 1995-1999); (G6: 2005)

SAAB: (9,3: 2003-2004)

SATURN: (ALL MODELS:1990-1999); (VUE: 2003) ;(ION: 2005)

32 PRT3305-32 BLOW MOLDED CASE

N/S PRT3301-14G GASKET FOR #14 ADAPTER

N/S PRT3301-15G GASKET FOR #15 ADAPTER

N/S PRT3301-16G GASKET FOR #16 ADAPTER

N/S PRT3301-17G GASKET FOR #17 ADAPTER

N/S PRT3301-18G GASKET FOR #18 ADAPTER

N/S PRT3301-19G GASKET FOR #19 ADAPTER

N/S PRT3301-20G GASKET FOR #20 ADAPTER

N/S PRT3301-21G GASKET FOR #21 ADAPTER

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