Böhnke + Partner Bp308 Manuale utente

System »bp308«

General Information

Safety instructions

Commissioning

EC-Type Examination

www.boehnkepartner.de

Installation Manual

Member of the Schmersal Group

Berg sch Gladbach 2014

1. Intermed ate result of the f rst ed t on 2014

Installat on Manual System »bp308«

February 2014

Author: Development Department

Proof read ng: Development Department

Type sett ng: Development Department

Created us ng OpenOff ceOff ce 4.0

Th s Installat on Manual s n ts ent rety copyr ghted. All r ghts, espec ally the r ghts of trans-

lat on, presentat on, reproduct on, copy ng, us ng photo mechan cal or other way, and stor-

age n electron c med a.

Th s manual does not prov de nformat on about our ent re product opt ons.

Regardless of the care that has been used for the creat on of text, llustrat ons, and pro-

grams, we can not take respons b l ty for poss ble errors or the consequences of a legal l ab-

l ty.

The data presented n th s work, names, trade names, trademarks, etc., may be trademarks

and are subject to statutory prov s ons even f not expl c tly.

® BÖHNKE + PARTNER, BlueModus®, W nMOS®300 and CANw zard® are reg stered trade-

marks.

www.boehnkepartner.de

Table of Contents

1 General Information .......................................................................................................7

1.1 Many Than s ..............................................................................................................7

1.2 Purpose........................................................................................................................8

1.3 Documentation............................................................................................................8

2 Safety Information...........................................................................................................9

2.1 Qualified Personnel....................................................................................................9

2.2 Safety Instructions Concerning Control Units ........................................................9

2.3 Assembling and Operating Requirements..............................................................11

3 Product Certifications .................................................................................................13

3.1 General Description .................................................................................................13

3.2 EC Type Test Certificate BPL 02 with SMZ............................................................14

3.3 EC Certification bp308

(95/16E/G): 01/208/5A/1103/1644Ae5.................................................................................17

3.3.1 Declaration of Conformity with EC Directive

(95/16/E ).................................................................................................................................. 17

3.3.2 Declaration of Conformity with EC Directive (2004/108/E ) / EN 12015+EN 12016.....18

4 Standards......................................................................................................................19

4.1 EMC-Directives..........................................................................................................19

4.2 EN 81.......................................................................................................................... 20

5 Control System »bp308« .............................................................................................21

5.1 Description of the Product and its Functions.........................................................21

5.2 Summary of the Functions of bp308 ......................................................................22

5.3 Decentralised Lift Control .......................................................................................25

5.4 The Group System ...................................................................................................25

5.4.1 Priority Calls .................................................................................................................. 26

5.4.2 roup Display in WinMOS®300 ....................................................................................26

5.5 Components of the bp308 .......................................................................................27

5.6 Variants of bp308......................................................................................................29

5.7 Brief Description bp308............................................................................................29

5.7.1 Top Shot .......................................................................................................................29

5.7.2 Left Side View................................................................................................................ 30

5.7.3 Bottom Shot................................................................................................................... 30

5.7.4 Right Side View..............................................................................................................31

5.7.5 Operator Panel and LCD of the bp308...........................................................................31

5.7.5.1 Standard View ..................................................................................................................31

5.7.5.2 Lift Status Bar....................................................................................................................32

5.7.5.3 Safety Circuit Status Bar ..................................................................................................32

5.7.5.4 Operator Panel .................................................................................................................32

5.7.6 Service Menu................................................................................................................. 32

5.7.6.1 Starting the Service Menu.................................................................................................33

5.7.7 Setup Menu.................................................................................................................... 33

5.7.7.1 Starting the Setup menu....................................................................................................33

5.7.8 Call Menu.......................................................................................................................34

5.7.9 Info Menu.......................................................................................................................34

5.7.10 Terminal-Mode...............................................................................................................35

5.7.11 Monitor Program LPCmon.............................................................................................35

5.7.11.1 Starting the Monitoring Program.....................................................................................35

5.7.12 Program and Parameter Memory...................................................................................36

5.7.12.1 eneral Information.........................................................................................................36

5.7.12.2 Exchange.........................................................................................................................36

5.7.12.3 Software Update..............................................................................................................37

5.7.13 Control System bp308 and Frequency Inverter together in one Cabinet .......................38

5.7.14 Easy Service - thanks to clear Layout Assembly............................................................39

5.7.15 Control Cabinet with bp308 unit.....................................................................................39

5.7.16 Standard Features ........................................................................................................41

5.7.17 Optional Features...........................................................................................................43

5.7.17.1 Uninterruptible Power Supply (UPS)...............................................................................43

6 Installation and Commissioning.................................................................................45

6.1 Conditions for Storage and Operation ...................................................................45

6.2 Preparation ...............................................................................................................46

6.3 Installation of the Controller System bp308...........................................................47

6.4 Installation of the Control Cabinet ..........................................................................47

6.5 Assembly of the Car Terminal Box .........................................................................47

6.6 Assembly of the Absolute Encoder.........................................................................47

6.6.1 Fixation Kits for Absolute Encoder.................................................................................48

6.6.2 Assembly in the Shaft ...................................................................................................48

6.6.3 Assembly on the Car......................................................................................................49

6.7 Assembly of the Magnet Switches..........................................................................50

7 Electrical Installation....................................................................................................51

7.1 Preparation................................................................................................................51

7.2 Interference Suppression and Hints .......................................................................52

7.3 Connection of Shielded Cables...............................................................................56

7.4 Designation of Circuit Diagrams .............................................................................56

7.5 Sample Circuit Diagram of a Rope Traction lift .....................................................59

7.6 Sample Circuit Diagram of a Hydraulically Operated lift ......................................60

7.7 Electrical Installation ...............................................................................................61

7.8 Bus Connection.........................................................................................................61

Electrical Bus Medium.................................................................................................61

7.8.1 Electrical Bus Medium....................................................................................................61

7.8.2 Colours of the Cables.....................................................................................................62

7.8.3 Topology of the Network ...............................................................................................62

7.8.4 Example of a Correct Topology......................................................................................63

7.8.4.1 Control Unit of an lift Out of a roup.................................................................................63

7.8.4.2 roup of Two lifts in One Line ..........................................................................................64

7.8.4.3 roup of Two lifts in Three Lines ....................................................................................65

7.8.4.4 roup of Two lifts in Two Lines .......................................................................................66

7.8.5 Pin Assignments ........................................................................................................... 67

7.8.5.1 Pin Assignment of D-Sub Plug Connector with 9 Pins .....................................................67

7.8.5.2 Pin Assignment of the RJ45 Socket Connector ...............................................................67

7.8.5.3 Pin-Assignment of the Open-Style-Connector..................................................................68

7.8.6 Node IDs of the CAN Components ...............................................................................68

7.9 Travelling Cable to the Car Top Box........................................................................69

7.10 Selection of the Frequency Inverter........................................................................70

7.10.1 Selection by CAN Bus ...................................................................................................70

7.10.2 DCP-Connection to the Inverter ....................................................................................70

7.10.2.1 Pin Assignment of DCP Plug Connector ........................................................................70

7.10.3 Wiring in Parallel with RVM-01.......................................................................................71

7.11 Installation of the Absolute Encoder.......................................................................73

7.12 Interconnection of the Group...................................................................................73

7.13 Data Lines to the Remote Diagnostics

System................................................................................................................................ 74

7.13.1 Analogue Telephone Line..............................................................................................74

7.13.2 ISDN.............................................................................................................................. 74

7.13.3 Ethernet......................................................................................................................... 74

7.13.4 LON............................................................................................................................... 75

7.14 Installation of the Emergency Call System.............................................................75

8 Commissioning Instructions.......................................................................................77

8.1 Preparation................................................................................................................78

8.2 Voltage-Test Module STM-02...................................................................................78

8.2.1 Prior to the First Switch-on ...........................................................................................78

8.2.2 Functional Description of Voltage Test Module STM-02..............................................79

8.3 Technical Tips Concerning the Control Unit..........................................................79

8.4 Chec s before Starting the Control Unit ................................................................86

8.5 Switching the Mains Voltage....................................................................................88

8.6 Chec ing the Parameters of Control Unit and Drive Unit......................................88

8.6.1 Checking the Bus Lines.................................................................................................89

8.6.2 Checking the Bus Termination.......................................................................................90

8.6.3 Checking the CAN Parameters .....................................................................................90

8.6.4 Checking the DCP Connection.......................................................................................90

8.7 First Travel with Emergency Controls.....................................................................91

8.8 First Travel with Inspection Controls......................................................................92

8.9 Course of a Regulated Two Speed Travel (Summary)...........................................94

8.9.1 Disconnection Points for the High Travelling Speed (V3) ..............................................95

8.10 Course of a Direct Travel with DCP (Summary) ....................................................96

8.11 Commissioning of the Floor selector System ......................................................97

8.11.1 Installation of the Deceleration Switches .....................................................................97

8.11.2 Basic Settings................................................................................................................ 98

8.11.3 Read-in Travel with Absolute Encoder...........................................................................99

8.11.4 Travel Speeds..............................................................................................................100

8.11.5 Deceleration through S81/S82 with Normal Operation at the Terminal Landings.........101

8.11.6 Impulse diagrams of Absolute Encoder, without Short Distance Landing ...................103

8.11.7 Impulse diagrams of Absolute Encoder with Short Distance Landing..........................104

8.12 First Travel with Normal Operation Controls ............................................105

8.13 Optimising the Travelling Behaviour.....................................................................106

8.14 Commissioning the Emergency Call System .................................................106

8.15 Commissioning the Emergency Call System ...........................................106

8.16 Commissioning the Data Remote Diagnostics ............................................106

8.16.1 Commissioning of a Modem.........................................................................................107

8.16.2 Commissioning of a Network Access .............................................................107

8.17 Completing the Commissioning ...........................................................................108

9 Troubleshooting..........................................................................................................109

9.1 Monitoring Routines...............................................................................................109

9.2 Malfunction Information ........................................................................................111

9.3 Reporting of Malfunctions .....................................................................................111

9.4 Malfunction Stac ..................................................................................................112

9.5 Malfunction List .....................................................................................................112

9.6 Messages ................................................................................................................113

9.7 Repair Wor .............................................................................................................114

10 Maintenance................................................................................................................115

Appendix...........................................................................................................................116

A Menu Navigation bp308 ...........................................................................................116

B Service Menu Quic Reference................................................................................118

C Setup Menu Quic Reference..................................................................................135

1 General Information

1.1 Many Than s

Dear Customer!

Many thanks for the confidence you have placed in BÖHNKE +

PARTNER mbH by buying the »bp308«.

Please carefully read through this installation manual and the docu-

mentation of the components as improper handling might bear seri-

ous risk of injury.

Reading all hints and tips saves you a lot of time and consultations

when installing the system.

Installation Manual" stands for the whole documentation that we

have prepared to provide our customers with comprehensive inform-

ation on our company and product range. For quick reference and

overview the installation manual is clearly outlined in different sec-

tions. It deals with the dangers and risks that may result in serious

injuries and costly damages created by carrying out the work incor-

rectly. Last but not least it provides the information required for

installing and commissioning the control system.

The installation manual is supplied together with every con-

trol unit thus forming part of the entire documentation of your control

system

Should you have any further questions, please do not hesitate to con-

tact us:

BÖHNKE + PARTNER®

Member of the Schmersal roup

Industrieweg 13

51429 Bergisch ladbach (Bensberg)

Deutschland

Tel.: +49 2204 9553-0

Fax: +49 2204 9553-555

Hotline: +49 2204 9553-444

www.bp308.de

www.boehnkepartner.de

info@boehnkepartner.de

Fig. 1

The "bp308" control system fea-

tures the latest lift technology

interfaces .

1.2 Purpose

The "bp308" control system is an equipment applied for lifts.

1.3 Documentation

This manual does not provide information on our full range of delivery

options. All information exclusively serves as a product description

and is not to be interpreted as a guaranteed characteristic within a

legal sense. Any potential damage claims against our company − for

whatever legal reason − are excluded unless we have committed an

act of wilful intent or gross negligence. We do not warrant the stated

circuits or processes to not be subject to third-party industrial prop-

erty rights. This manual may only be reprinted − in whole or part −

with the prior consent of BÖHNKE + PARTNER mbH and subject to

proper acknowledgements .

® Both logo and company name are registered trademarks.

The information contained in this manual is checked regularly.

Necessary corrections are contained in subsequent issues.

Warnings as well as special information in this technical manual

are marked as follows and highlighted by the corresponding symbols.

ATTENTION!

This mark is used to point out that inaccurate observance or non-ob-

servance of the instructions or procedures may result in damages to

the equipment, in injuries or fatal accidents.

CAUTION!

This warning is set if inaccurate observance or non-observance of

the instructions or procedures may lead to injuries or fatal accidents

by electric current.

INFO!

This highlight is used to point to special information.

8Installation Manual System »bp308« – eneral Information

2 Safety Information

Prior to installing and commissioning this unit carefully read the

safety instructions and warnings and pay attention to every warning

label attached to the unit. Make sure that the warning labels are read-

able at all times and replace missing or damaged labels.

2.1 Qualified Personnel

Qualified personnel in the sense of the documentation respective of

the warnings on the appliances themselves are persons, who are

familiar with the erection, installation, commissioning, operation and

maintenance of the appliances and dispose of qualifications that are

appropriate with the work, such as for example:

Apprenticeship and skill and/or authorisation to switch, earth and

label power circuits and appliances in accordance with the stand-

ards and safety techniques.

Apprenticeship and skill in the maintenance and operation of the

appropriate safety devices according to the standards.

First aid training.

2.2 Safety Instructions Concerning Control Units

CAUTION!

Excerpt from the "Merkblatt über Sicherheitsmaßnahmen bei der

Montage und Instandsetzung von Aufzugsanlagen" (ZH 1/312; Issue:

10/1983) (memorandum on safety measures to be taken while

assembling and maintaining lifts) issued by "Hauptverband der gew-

erblichen erufsgenossenschaften" (association of industrial trade

cooperatives):

3.1) Notification

If a field engineer has to work alone on an lift system, he has to notify

the lift attendant or any other person in the building (e.g. janitor,

inhabitant) of his presence.

3.2) Blocking the lift System

Prior to starting work on the lift system block it for normal operation.

At every landing door apply a label saying: "lift out of operation".

Open well accesses are to be blocked in a way that unauthorized

persons cannot gain access to them

3.3) Landing Controls

Prior to starting work switch off the landing controls.

3.4) Assistant Workers

If the field engineer has to execute work that requires the presence of

a second person, this can be the lift attendant or any other instructed

person .

3.5) Short Circuiting of Control Lines and Switches

It is prohibited to short circuit control lines and switches during the

course of maintenance and inspection work. If repair work cannot be

done without short circuiting control lines and switches, the bridge

has to be laid with utmost care. Immediately after having completed

the repair work, the bridge has to be removed again .

3.6) Switch Declaration

Temporary or verbal switching declarations are prohibited .

3.7) Work with Live Electric Components

Work with live electric components, if necessary at all, is to be

executed by using isolated tools only and a substratum and appropri-

ate personal safety equipment. The pertinent instructions of the

safety regulations DIN EN 50110 part 1 and part 2 / DIN VDE 0105

part 100 " etrieb von elektrischen Anlagen" (how to operate electric

appliances) are to be adhered to.

3.8) lift Operation

Up to completion of the installation work, the field engineer must not

operate the lift unless it is necessary.

3.9) Staying on Top of the Car

While travelling on the car roof switch the inspection switch on, if

available. It is after that only that the landing door may be closed. If

there is no inspection switch, an instructed assistant worker has to

operate the car.

Persons staying on the car roof are allowed to enter a command

and/or switch pulse for moving the car only if all persons present

there have moved back behind the outlines of the car. It is prohibited

to continue working during travelling .

Only those persons required for executing the work may remain on

the car roof .

10 Installation Manual System »bp308« – Safety Information

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