Bernard MS102 Manuale utente

INSTRUCTIONS FOR START-UP

NR 1182_rev.A

MASTER STATION MS102

1 INTRODUCTION Page 3

2 REFERENCE DOCUMENTS Page 4

3 MOUNTING AND CONNECTING YOUR MASTER STATION Page 4

3.1 Mechanical Fixing Page 4

3.2 Links inside the MS102 Page 5

3.3 Outputs links Page 9

3.4 Communication with the DCS Page 12

3.5 Power supply Page 13

4 SETTING UP THE MODBUS RTU COMMUNICATION Page 14

4.1 Default parameters Page 14

4.2 Setting up the Modbus slave address with the touch screen Page 14

4.3 Setting up the Modbus RTU/TCP Gateway Page 15

5 SETTING UP THE MODBUS TCP COMMUNICATION Page 19

5.1 Default parameters Page 19

5.2 Setting up using the touch screen Page 19

6 SETTING UP THE WEB SERVER Page 20

6.1 Default parameters Page 20

6.2 Setting up using the touch screen Page 20

6.3 Setting up using the MGate manager Page 20

7 SETTING UP THE ETHERNET COUPLER Page 22

7.1 Default parameters Page 22

7.2 Setting up using the touch screen Page 22

7.3 Setting-up using the monitoring PC Page 23

8 SETTING UP THE TOUCH SCREEN Page 23

8.1 Language Page 23

8.2 Clock Page 24

9 SETTING UP THE ACTUATORS Page 24

9.1 Activate the actuators Page 24

9.2 Conﬁgure your actuator Page 26

10 TOUCH SCREEN Page 29

10.1 Log in access Page 29

10.2 Managing your actuator via the touch screen Page 31

10.3 Master station status Page 38

10.4 Master station and actuators alarms Page 39

11 WEB SERVER Page 41

11.1 Making the internet connection Page 41

11.2 Web pages layout Page 41

11.3 Home page Page 41

11.4 Actuators status Page 42

11.5 Master station status Page 45

ANNEX – USER’S ACCOUNT Page 46

CONTENTS

1 INTRODUCTION

Our Master Station is a ready-to-work solution which eases the command and control of large quan-

tities of motor operated valves by the mean of a ﬁeldbus. It will help you saving time and resources.

It is an interface located between the DCS and the actuators, which can replace your standard

industrial computer. Because BERNARD CONTROLS Master Station is already set up, you will save

precious time during the commissioning phase. Just cable it and the system is quickly ready to work!

Overall start up time of your site is now reduced to the minimum.

Our Master Station is also able to work without the DCS. In case of default of your DCS or if you do

not want to include one in your installation, you can still communicate with your actuators through

the Master Station’s manual control, from the color touch screen. You can thus keep the control of

your valves even if the DCS is on hold or disconnected.

The Master Station is able to interface with a monitoring computer (optional) to control directly

valves’ automation. This PC workstation, equipped with speciﬁc software, allows to operate the

MOVs and to retrieve data and alarms from the ﬁeld units. By choosing the PC workstation, you opt

for greater user friendliness. Indeed, we can work together on demand to schematize your installa-

tion in the software interface so as to overview all the actuators of your site easily. And for simple

use, the software is available in English, French, Spanish, German and Italian.

In order to ensure secure management of your site, considering the several control units, a control

hierarchy is set up. The standard control priority is deﬁned from the closest device to actuators, to

the device which is the farthest:

ACTUATORS > MS > PC WORKSTATION > DCS

The consequence is that if an opposite order is received at the same moment from the Master Sta-

tion and from the DCS, the priority order is the one coming from the Master Station.

MODBUS

TCP/IP

ETHERNET

PROFIBUS

MODBUS

RTU

RS 485

valve

DCS (or PLC)

MASTER STATION

2 REFERENCE DOCUMENTS

NR1150 – Proﬁbus Intellibus

NR1112 – Intelli+ Notice

NR1178 - PC Workstation for Master Station MS102 Technical Manual

SPEB1246 - Functional analysis of Modbus communication on the Master Station MS102

SETTING UP

3 MOUNTING AND CONNECTING YOUR MASTER STATION

3.1> MECHANICAL FIXING

Master Station MS102 is composed of one 19-inch unit.

It must be installed in a 19-inch cabinet. Use M6 screws to ﬁx those (8 by unit).

All connections are accessible inside the unit, so unscrew the two screws on the right of the panel

to open it.

For make wiring easier there is a hole on the back side for the passage of the cables.

Hole for the passage of the cables

Unscrew to open

the front panel

Holes for

M6 screws

3.2> LINKS INSIDE THE MS102

The Master Station MS102 consists of:

• A Siemens PLC S7-300

• A Touch TP177B console connected to the PLC

• Bridging EWON integrating a Web server

• A TCP wrappers in the direction gateway to Moxa to add or remove data routing

To assure the redundancy of the system there are several links inside the Master Station MS102.

There is a redundent Modbus RTU links and a redundant Modbus TCP.

Actuator

Primary line

DCS

Modbus RTU

DCS

Modbus TCP

Ethernet

coupler

Touch console

Bridge

MPI/

Ethernet Switch

MPI

PLC

24V supply

Bridge

DPMPI ETH MPI

ETH

RS485

Proﬁbus

coupler

Actuator

Secondary line

Monitoring

Bridge

ETH

RS485

DCS

Modbus RTU

3.2.1 > Link the PLC with the touch console

To link the PLC (M2) with the console touch (M5), take the cable labeled C5 (which is provided) and

connect the two connectors 9 pin D-type entry on the MPI port of the PLC on one hand, and the

MPI input console touch on the other hand.

M2 unit: The PLC

M5 unit: The console touch

3.2.2 > Link the touch console with the Ethernet Switch

To link the console touch (M5) with the Ethernet Switch (M9), take the cable labeled C1 (which is

provided) and connect its two RJ-45 connectors entry on the Ethernet port of the console touch on

one hand, and on any port of the Ethernet Switch on the other hand.

M9 unit: Ethernet Switch

M5 unit: The console touch

RJ-45 connector

3.2.3 > Link the PLC with the Web server

To link the PLC (M2) with the Web server (M6), take the cable labeled C5 (which is provided) and connect the

two connectors 9 pin D-type entry on the MPI port of the PLC on one hand, and the MPI input Web server on

the other hand.

M2 unit: The PLC

M6 unit: The web server

3.2.4 > Link the Ethernet coupler with the Ethernet Switch

To link the Ethernet coupler (M10) with the Ethernet Switch (M9), take the cable labeled C8 (which is provided)

and connect its two RJ-45 connectors entry on the Ethernet coupler port on one hand, and in the Ethernet

Switch input on the other hand.

M10 unit: The Ethernet Coupler

M9 unit: The Ethernet Switch

RJ-45 connector

M10 M9

3.2.5 > Link the Web server with the Ethernet Switch

To link the Web server (M6) with the Ethernet Switch (M9), take the cable labeled C2 (which is pro-

vided) and connect its two RJ-45 connectors entry on the Web server port on the one hand, and in

the Ethernet Switch input on the other hand.

M9 unit: The Ethernet Switch

M6 unit: The web server

RJ-45 connector

3.2.6 > Link the Modbus RTU/TCP Gateway with the Ethernet Switch

To link the Modbus RTU/TCP gateway (M7) with the Ethernet Switch (M9), take the cable labeled C4 (which

is provided) and connect its two RJ-45 connectors entry on the Modbus RTU/TCP gateway Ethernet port on

one hand, and in the Ethernet Switch input on the other hand.

M7 unit: The Modbus RTU/TCP Gateway

M9 unit: The Ethernet Switch

3.3 > OUTPUTS LINKS

3.3.1 > Link the Proﬁbus lines

The Master Station MS102 is an interface between the DCS and actuators which manages the redundancy.

M2 unit: Proﬁbus interface of the PLC

M3: Proﬁbus coupler

The ﬁeldbus network must be correctly cabled and connected to the Master Station via the D-type connector

of the X2 DP input of the M2 module.

RJ-45 connector

Physical description: RS485 type interface

Connection with the Master Station

SIEMENS SIMATIC BUSCONNECTOR

(ref: 6ES7 972-0BB52-0XA0)

Connection with the actuators

Communication parameters

• Type of protocol in use: Probus DP V1

• Transmission speed: 93.75Kbits/s

• Salve address: 1 to 122

For more information refer to the NR1150 Proﬁbus DP V1 for Intelli+.

To get the primary line of the Proﬁbus, connect the 9 pins D-type connector to the X2 DP port of

the PLC (M2) on one hand and to the actuators on the other hand.

To get the secondary line of the Proﬁbus, connect the 9 pins D-type connector to the port of the

Probus coupler (M3) on one hand and to the actuators on the other hand.

X2 DP input of the M2 unit

9 ways D-type

connector

Proﬁbus 2 cable

Indice

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