Black Bruin CTR101 Manuale utente

Operation manual

CTR101 control system

Contents

1 General instructions......................................................................... 3

1.1 About the manual............................................................................................................................................3

1.2 Intended use..................................................................................................................................................... 3

1.3 Warranty............................................................................................................................................................. 3

1.4 Product identication..................................................................................................................................... 3

1.5 Revision comments.........................................................................................................................................4

2 Safety instructions........................................................................... 5

2.1 Warning symbols..............................................................................................................................................5

3 Product description.......................................................................... 6

3.1 Working principle..............................................................................................................................................6

3.2 Driving mode.....................................................................................................................................................6

3.3 HDC function (Hill descent control) (option).............................................................................................7

3.4 Freewheeling mode.........................................................................................................................................7

4 Getting started.................................................................................. 8

4.1 Display and user interface............................................................................................................................ 8

4.2 Power-up the control system.......................................................................................................................8

4.3 Menu..................................................................................................................................................................10

5 Main view elements......................................................................... 14

5.1 Main view at the initial state....................................................................................................................... 14

5.2 Status bar - Alarms and warnings.............................................................................................................14

5.3 Tractive power and HDC level indication..................................................................................................15

5.4 Operating mode indication.......................................................................................................................... 16

6 Operating functions........................................................................ 18

6.1 Tractive power level selection.....................................................................................................................18

6.2 Driving and freewheeling mode selection (F2)...................................................................................... 18

6.3 Braking in driving mode................................................................................................................................19

6.4 Assisting traction control (ATC), (F3)........................................................................................................ 21

6.5 Auxiliary valve control (AUX), (F1) (option)..............................................................................................23

6.6 Keypad lock.....................................................................................................................................................23

7 User parameters..............................................................................25

8 Troubleshooting.............................................................................. 28

8.1 Display status indicator LED....................................................................................................................... 31

8.2 Control device segment-display................................................................................................................31

Contents

2 Operation manual

General instructions

About the manual

This manual contains the instructions for the operation of Black Bruin CTR101 control

system. Obey these instructions when you use the product.

Black Bruin CTR101 control system is part of the On-Demand Drive System

transmission solution. The On-Demand Drive System product manual describes the

design and installation instructions of the transmission solution.

All information is based on information that was available at the time that this manual

was written. The manufacturer reserves the right to change the content of this

manual without further notice.

Please visit www.blackbruin.com for the most recent version of this manual. The

product datasheets and the 3D-models are available from the manufacturer by

request.

Intended use

Black Bruin On-Demand Drive System is a transmission solution for tractor-driven

trailers and working equipment.

On-Demand Drive System is very applicable for equipment that periodically requires

additional power and is towed without hydraulics.

On-Demand Drive System is designed for o-road driving and it must be powered o

when you drive in road trac.

Black Bruin CTR101 control system is only applicable to use together with the

freewheeling Black Bruin motors.

Warranty

Check the package and the product for transport damage when receiving goods. The

package is not meant for long term storage; protect the product appropriately.

Do not dismantle the product. The warranty is void if the product has been

disassembled.

The manufacturer is not responsible for damages resulting from misinterpreted, non-

compliance, incorrect, or improper use of the product that goes against the

instructions given in this document.

Product identication

The product has an identication plate. The identication plate has the information

that follows:

Figure 1. Identication plate of the control system.

1. Model

2. Part number

3. Serial number

1.1

1.2

1.3

1.4

General instructions

Operation manual 3

Revision comments

08.06.2020 (Software version 03.02.00) - This manual is published.

1.5

General instructions

4 Operation manual

Safety instructions

The instructions that follow apply to all procedures related to the product. Read these

instructions fully and follow them carefully.

• Use necessary personal protective equipment when you do work with the product.

• Use correct support with the product. Make sure that the product cannot

accidentally fall or turn.

• Use only appropriate equipment and attachments when you lift and move the

product.

• Make sure that it is not possible to pressurize the hydraulic lines during product

installation and maintenance procedures.

• During the operation the product temperature can be over 60 ºC (140 °F). Hot

surfaces can burn you. Be careful of hot hydraulic uid when you disconnect the

hydraulic connections.

Warning symbols

The following symbols are used in this manual:

Note:

Useful information.

Danger:

Danger of death or injury.

Attention:

May cause damage to the product.

2.1

Safety instructions

Operation manual 5

Product description

Working principle

The Black Bruin On-Demand Drive System can use hydraulic motors in the operating

modes that follow:

• Driving mode

• Driving mode with HDC function (Hill descent control) (option)

• Freewheeling mode.

The chapters that follow give the working principles of these modes.

Driving mode

In the driving mode the driver selects the driving direction and the tractive power

level toward which the motors operate. In this mode the motors help the vehicle to

move. You can adjust the power level to the driving conditions. The power level stays

constant also if the speed changes. When the tractor brakes the system reduces the

working pressure to the minimum level and the hydraulic motors do not have tractive

power.

2-speed hydraulic motors give wider speed range for the hydraulic drive.

If the vehicle wheels slip, the assisting traction control ATC increases the torque on

the wheels that have more traction.

Typical situations to operate in the driving mode are:

• Driving up steep slopes

• Moving rearward on steep slopes

• Going across obstacles

• Driving on slippery or soft surfaces.

3.1

3.2

Product description

6 Operation manual

HDC function (Hill descent control) (option)

The HDC function helps when you drive the vehicle down on steep slopes, in both

forward and reverse driving modes.

When the HDC function is active, the wheel motors resist the wheel movement to the

driving direction. You can adjust the HDC power level during the operation.

Typical situations for the use of the HDC function are:

• Driving down steep slopes

HDC function o, vehicle accelerates.

• Driving down steep slopes

HDC function on, function helps the

vehicle to maintain the speed.

• Moving rearward on steep slopes

HDC function o, vehicle accelerates.

• Moving rearward on steep slopes

HDC function on, function helps the

vehicle to maintain the speed.

Freewheeling mode

In the freewheeling mode you can freewheel the motors without energy loss or

overheating problems (stationary cylinder block - no centrifugal forces), even at high

speeds. You can engage the drive again during movement when the speed is in the

working range.

If the pressure level is not sucient due to increased driving speed, the control

system automatically switches to freewheeling. This protects the motor from

overloading.

The operator can also manually change the mode to freewheeling.

Typical situations to operate in the freewheeling mode are:

•When you drive on road

• When you do work above the maximum working speed range

• When the working conditions are easy.

3.3

3.4

Product description

Operation manual 7

Getting started

Display and user interface

The display operates as a control element for the drive system. It also shows

information to the user about the operation of the system.

The functions of the F1 - F4 buttons change together with the view and the mode.

The signs that show at the bottom of the display refer to the related functions of the

F1 - F4 buttons.

The background color of the sign shows if the mode of the function is ON or OFF . In

the gure below the function D2 for button F2 is ON. The background color of the

sign is grey.

ATC

D2 N

AUX

PWR 0/0

Figure 2. The display buttons and the user interface.

1F1 2F2

Selection arrows (left, right)

Selection arrows (up, down) 4 Function signs for F1 - F4 buttons

5F3 6F4

7 Status indicator light 8 OK

Power-up the control system

After the control system power-up, the start-up view comes on and the program

version shows on the display.

4.1

4.2

Getting started

8 Operation manual

03.01.05

Figure 3. Start-up view.

The brake-signal check-dialog view shows on the display.

Signal check: Press brake

Figure 4. Brake-signal check-dialog view.

Operating functions and the main view are not available until you press the brake and

the system detects the brake signal. But you can open the main menu from the

brake-signal check-dialog view.

When you use the control system for the rst time, do a preliminary check of the

settings before you use the operating functions. It is very important that you adjust

the maximum pressure level rst.

You can also open the main menu from the main view. To open the main menu, push

the F4 ( ) button.

To continue to the main view, press the brake.

If the brake-signal check-dialog view does not go out of view when you press the

brake, see chapter Troubleshooting on page 28.

The brake-signal check-dialog view shows after each power-up, after which the

system is in the freewheeling (N) mode.

Getting started

Operation manual 9

1. Main menu

To open the main menu from the main view,

push the F4 button ( ).

Note:

The main menu is available only

when the system is in the free-

wheeling mode.

D2 N

AUX ATC

PWR 0/0

2. Language and display brightness

You can adjust the display brightness and

change the control system language from the

main menu.

• Arrow buttons up/down: Select the value

you want to adjust.

• Arrow buttons left/right: Adjust the val-

ues.

The selection of language has an eect on

the language of the user interface and the

parameter names.

Brightness 64

Settings

Language English

4.3

Getting started

10 Operation manual

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