Blancett B3000 Manuale utente

Compact Digital Flow Monitor

B3000

DSY-PM-00022-EN-07 (August 2015) User Manual

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Compact Digital Flow Monitor, B3000

DSY-PM-00022-EN-07Page ii August 2015

CONTENTS

Scope of This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Unpacking and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Terminology and Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Electrical Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Connecting the B3000 to a Frequency Output Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Solar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Operating The Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Programming Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Programming Using Frequency Output Turbine Flow Meters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Liquid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Gas. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Return to Run Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Troubleshooting Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Default K-Factor Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Battery Replacement (B30A/B/X/Z only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

NEMA 4X Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Explosion Proof Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Menu Maps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

K-Factors Explained . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Calculating K-factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Explosion-Proof Enclosure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Modbus Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Modbus Register / Word Ordering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

C Source Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Specications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Part Number Construction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Meter Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Remote Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Explosion Proof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Swivel Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Scope of This Manual

DSY-PM-00022-EN-07 Page 3August 2015

SCOPE OF THIS MANUAL

This manual is intended to help you get the B3000 flow monitor up and running quickly.

MPORTANTI

Read this manual carefully before attempting any installation or operation. Keep the manual accessible for future reference.

UNPACKING AND INSPECTION

Upon opening the shipping container, visually inspect the product and applicable accessories for any physical damage such

as scratches, loose or broken parts, or any other sign of damage that may have occurred during shipment.

OTE:N If damage is found, request an inspection by the carrier’s agent within 48 hours of delivery and file a claim with the

carrier. A claim for equipment damage in transit is the sole responsibility of the purchaser.

SAFETY

Terminology and Symbols

Indicates a hazardous situation, which, if not avoided, is estimated to be capable of causing death or

serious personal injury.

Indicates a hazardous situation, which, if not avoided, could result in severe personal injury or death.

Indicates a hazardous situation, which, if not avoided, is estimated to be capable of causing minor or

moderate personal injury or damage to property.

Considerations

The installation of the B3000 flow monitor must comply with all applicable federal, state, and local rules, regulations,

and codes.

EXPLOSION HAZARD  SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I, DIVISION 2.

AVERTISSMENT

RISQUE D’EXPLOSION  LA SUBSTITUTION DE COMPOSANTS PEUT RENDRE CEMATÉRIEL INACCCEPTABLE POUR LES

EMPLACEMENTS DE CLASSE I, DIVISION 2.

DO NOT CONNECT OR DISCONNECT EITHER POWER OR OUTPUTS UNLESS THE AREA IS KNOWN TO BE NON

HAZARDOUS.

AVERTISSMENT

RISQUE D’EXPLOSION. NE PAS DÉBRANCHER TANT QUE LE CIRCUIT EST SOUSTENSION, À MOINS QU’LL NE S’AGISSE

D’UN EMPLACEMENT NON DANGEREUX.

MPORTANTI

Not following instructions properly may impair safety of equipment and/or personnel.

Electrical Symbols

Function Direct

Current

Alternating

Current

Earth

(Ground)

Protective

Ground

Chassis

Ground

Symbol

Introduction

DSY-PM-00022-EN-07Page 4 August 2015

INTRODUCTION

The B3000 flow monitor incorporates state-of-the-art, digital signal processing technology, designed to provide exceptional

flexibility at a very affordable price. Though designed for use with Blancett flow sensors, this monitor can be used with almost

any flow sensor producing a low amplitude AC output or contact closure signal.

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Figure 1: B3000 Flow monitor (NEMA 4X) Figure 2: B3000 Flow monitor (Ex-Proof)

This monitor can accept low-level frequency input signals typically found in turbine flow sensors. The output signal for

these types of sensors is a frequency proportional to the rate of flow. The B3000 monitor uses the frequency information

to calculate flow rate and total flow. Through the use of the programming buttons, you can select rate units, total units and

unit time intervals among other functions. All B3000 flow monitors come pre-configured from the factory, when ordered

with a Blancett flow sensor. If required, the monitor can easily be re-configured in the field. Finally, you can choose between

simultaneously showing rate and total, or alternating between rate and grand total.

The monitor is available in two different levels of functionality and two packaging options. The base model provides all

the functions necessary for the most common flow metering applications. The advanced version adds communications

capabilities over an RS485 bus using Modbus RTU and control outputs. The B3000 monitor can be powered using loop,

battery or solar power.

Packaging options include a polycarbonate, NEMA 4X version and an aluminum explosion proof enclosure.

Installation

DSY-PM-00022-EN-07 Page 5August 2015

INSTALLATION

Connecting the B3000 to a Frequency Output Device

Most turbine flow sensors produce a frequency output that is directly proportional to the volumetric flow through the sensor.

There are, however, different output waveforms that can be presented to the display device depending on the transducer that

converts the mechanical motion of the turbine into an electrical signal.

The B3000 monitor has two jumpers for setting the type of signal and the minimum amplitude of the signal that it accepts.

First, establish the type of output provided by the flow sensor. The outputs almost always fall into one of two types.

• Type 1 is the unaltered frequency signal coming from an un-amplified magnetic pickup. This signal is normally a sine wave

in appearance, and the amplitude of the waveform varies with the flow. Small turbines have comparatively small rotating

masses so they produce a smaller amplitude waveform and higher frequencies than larger turbine sensors.

• Type 2 is the frequency signal from the transducer is amplified, wave shaped or both, to produce a waveform of a specified

type and amplitude. Most amplified transducers output a square wave shape at one of many standard amplitudes. For

example a popular amplified output is a 10V DC square wave.

If the flow sensors output signal is type 1, you must also determine the minimum amplitude of the frequency output. The

B3000 monitor has a high or low signal sensitivity setting. Use the high signal sensitivity (30 mV) with low amplitude (usually

small) turbine flow sensors. Use the low signal sensitivity setting (60 mV) for larger turbines and amplified transducers (see

Figure 3 and Figure 4).

OTE:N Use the high signal sensitivity setting where the minimum signal amplitude is below 60 mV. Setting the sensitivity

lower than necessary may allow of noise interference.

JP1

JP2

JP3

Input Total Pulse Signal

TB1

Mag

Pulse

Iso

Low

High

Input Waveform Selection

(Magnetic Pickup Selection Shown)

Input Signal Level Selection

(Low Signal Sensitivity (60 mV) Selection Shown)

Freq. In

–

Gnd

JP1

Input

MagPulse

JP2

TB2

TB1

Signal

LowHigh

Input Waveform Selection

(Magnetic Pickup Selection Shown)

Input Signal Level Selection

(Low Signal Sensitivity (60 mV) Selection Shown)

Figure 3: Input jumper settings (NEMA 4X) Figure 4: Input jumper settings (Ex-Proof)

When the type of waveform and input signal level (amplitude) are determined, set the jumpers on the B3000 monitor

circuit board.

For typical variable reluctance magnetic pickups, set the waveform selection jumper for Mag. Determine the setting for the

input level by looking at the magnetic pickup specifications. If the minimum amplitude at the minimum rated flow is greater

than 60 mV, use the low signal sensitivity jumper position (see Figure 3 and Figure 4).

If the minimum signal level is below 60 mV, use the high signal sensitivity jumper position.

Installation

DSY-PM-00022-EN-07Page 6 August 2015

JP1

JP2

JP3

Input Total Pulse Signal

Freq. In

4-20mA

Iso TotalPluse

TR_B

TR_A

RS485 Gnd

Setpoint 1

Setpoint 2

Gnd

–

TotalR eset

OC TotalPluse

Signal Gnd

TB1

Mag

Pulse

Iso

Low

High

Mag

Pulse

JP1

Input

Freq. In

4-20mA

Iso Total Pluse

–

Total Reset

OC Total Pluse

Signal Gnd

TR_B

TR_A

RS485 Gnd

Setpoint 1

Setpoint 2

Gnd

–

P2 3.6Vdc

Battery

JP3

Total Pulse

ISO OC

JP1

Input

MagPulse

JP2

TB2

TB1

Signal

LowHigh

JP1

Input

MagPulse

Figure 5: Typical magnetic pickup connection (NEMA 4X) Figure 6: Typical magnetic pickup connection (Ex-Proof)

For amplified input signals the input jumper should be set to Pulse and the signal jumper set to Low

(see Figure 7 and Figure 8).

OTE:N Amplified magnetic pickups require an external power source. The B3000 does not supply power to an

amplified pickup.

JP1

JP2

JP3

Input Total Pulse Signal

Freq.I n

4-20mA

IsoTotal Pluse

TR_B

TR_A

RS485 Gnd

Setpoint 1

Setpoint 2

Gnd

–

TotalReset

OCTotal Pluse

Signal Gnd

TB1

Mag

Pulse

Iso

Low

High

POWER

SUPPLY

Mag

Pulse

JP1

Input

Freq. In

4-20mA

Iso Total Pluse

–

Total Reset

OC Total Pluse

Signal Gnd

TR_B

TR_A

RS485 Gnd

Setpoint 1

Setpoint 2

Gnd

–

P2 3.6Vdc

Battery

JP3

Total Pulse

ISO OC

JP1

Input

MagPulse

JP2

TB2

TB1

Signal

LowHigh

POWER

SUPPLY

JP1

Input

MagPulse

Figure 7: Typical amplified pickup connection (NEMA 4X) Figure 8: Typical amplified pickup connection (Ex-Proof)

Power Connections

DSY-PM-00022-EN-07 Page 7August 2015

POWER CONNECTIONS

Standard

The power supply used in the B30A/B/X/Z is an internal lithium 3.6V DC D cell that will power the monitor for about six years

when no outputs are used. The monitor can also get power from a 4…20 mA current loop (see Figure 9 and Figure 10). If the

current loop is used a sensing circuit within the monitor detects the presence of the current loop and disconnects the battery

from the circuit. The B30S uses solar power only.

JP1

JP2

JP3

Input Total Pulse Signal

Freq. In

4-20mA

Iso Total Pluse

TR_B

TR_A

RS485 Gnd

Setpoint 1

Setpoint 2

Gnd

–

Total Reset

OC Total Pluse

Signal Gnd

TB1

Mag

Pulse

Iso

Low

High

4…20 mA

Current Loop

(10…28V DC)

Load

10…28V DC

Freq. In

4-20mA

Iso Total Pluse

–

Total Reset

OC Total Pluse

Signal Gnd

TR_B

TR_A

RS485 Gnd

Setpoint 1

Setpoint 2

Gnd

–

P2 3.6Vdc

Battery

JP3

Total Pulse

ISO OC

JP1

Input

MagPulse

JP2

TB2

TB1

Signal

LowHigh

4…20 mA

Current Loop

(10…28V DC)

Load

10…28V DC

Figure 9: Loop power connections (NEMA 4X) Figure 10: Loop power connections (Ex-Proof)

CAUTION

GROUNDING FOR THE EXPLOSION PROOF ENCLOSURE IS NECESSARY. THE EXPLOSION PROOF ENCLOSURE IS

PROVIDED WITH A GROUNDING SCREW ON THE INSIDE OF THE ENCLOSURE. THE CONDUCTOR USED FOR GROUNDING

MUST BE OF A WIRE GAGE EQUAL TO OR GREATER THAN THE SIGNAL WIRES BEING USED. SEE FIGURE 11.

The explosion proof enclosure is provided with a grounding screw on the inside of the enclosure. The conductor used for

grounding must be of a wire gage equal to or greater than the signal wires being used.

To Earth Ground

Grounding Screw

Figure 11: Required grounding for Ex-proof enclosure

Operating The Monitor

DSY-PM-00022-EN-07Page 8 August 2015

Solar

A solar cell mounted on the top of the monitor in the B30S charges an internal 3.6V DC nickel-cadmium battery that powers

the monitor. A fully charged battery powers the monitor for approximately 30 days. The solar powered B3000 has a single

totalizing pulse output and cannot be powered by a 4…20 mA loop.

Solar Cell

Figure 12: Solar powered B3000

OPERATING THE MONITOR

The monitor has three modes of operation referred to as the Run, Programming, and Extended Programming modes.

1Battery

Indicator

Alarm

Activation

Rate

Units

Totalizer

Units

Totalizer

Multiplier

Total

Rate

Communications

Indicator

Figure 13: Display annunciators

To access the program mode, momentarily press and then release MENU until the first programming screen is displayed. The

extended programming mode is entered by pressing and holding MENU until the first programming option appears. After

programming the display with the necessary information, a lock out feature is available to prevent unauthorized access or

changing of the meter’s setup parameters.

Operating The Monitor

DSY-PM-00022-EN-07 Page 9August 2015

Programming Mode

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Figure 14: Keypad detail

Buttons

MENU – Switches between normal running and programming modes.

UP Arrow (▲) – In programming mode scrolls forward through the parameter choices and increments

numeric variables.

RIGHT Arrow (►) – In programming mode scrolls backward through the parameter choices and moves the active

digit to the right.

ENTER – Used to save programming information, advance to the next programming parameter, and in the

reset process.

TOTAL FLOW RESET – This touch sensor button allows the total to be reset without opening up the case. This button

pertains to the explosion proof version only.

OTE:N The“through the glass”touch sensor button is currently under development in the explosion proof version

of the B3000.

Special Functions

MENU + ENTER – Simultaneously press and hold to reset the current totalizer.

MENU - Press and hold menu for three seconds to enter extended programming mode.

UP Arrow (▲) + Right Arrow (►) – Simultaneously press and hold to show the firmware version number, then the

grand total.

UP Arrow (▲) – In run mode increases display contrast.

RIGHT Arrow (►) – In run mode decreases display contrast.

Modes

RUN – Normal operating mode.

PROGRAM – Used to program variables into the display.

EXTENDED PROGRAM –Used to program advanced variables into the display.

TEST –Used as a diagnostic tool to show input frequency and totalizer counts.

If your monitor was ordered with a Blancett flow meter, the two components ship from the factory configured as a set. If the

monitor is a replacement, the turbine’s K-factor changed, or the monitor is used with some other pulse generating device;

programming is necessary.

Programming Using Frequency Output Turbine Flow Meters

Each Blancett turbine flow meter is shipped with either a K-factor value or frequency data. If frequency data is provided, the

data must be converted to a K-factor before programming the monitor. K-factor information, when supplied, can usually be

found on the neck of the flow meter or stamped on the flow meter body. The K-factor represents the number of pulses per

unit of volume (see K-Factors Explained on page 29). The K-factor is required to program the monitor.

Programming

DSY-PM-00022-EN-07Page 10 August 2015

Essentials

The B3000 monitor is engineered to provide several levels of programming tailored to the needs of the user. The first or

standard level provides access to the most commonly used setup parameters bypassing the more advanced settings. The first

level programming is entered by pressing and holding MENU for about one second.

The second level or extended settings are accessed by pressing and holding MENU until the extended programming

menu starts.

With the standard and solar liquid monitors there is a third level. For the most basic unit setup choices the B3000 monitor

employes a simple and advanced setup option accessed through the Rate SU parameter. If Simple is selected the rate and total

choices are reduced to the five most common combinations avoiding the need to make unit and interval choices.

Liquid Meters Standard Solar Advanced I/O

Basic Functions Press MENU for about one second and then release.

Extended Functions Press and hold MENU until the extended programming menu starts.

Simple Setup Select Rate SU in the extended functions and choose Simple.Not Applicable

Advanced Setup Select Rate SU in the extended functions and choose Advanced.

Table 1: Display mode selection information

Enter Programming Mode

The programming modes are accessed by pressing MENU for basic functions. Extended functions are accessed by pressing

and holding MENU until the first programming parameter appears.

1Battery

Indicator

Units

Indicator

Totalizer

Units

Totalizer

Multiplier

Numeric

Values

Function

Figure 15: Programming mode display

PROGRAMMING

The following programming assumes the meter is set for liquid. Parameters for gaseous fluids can be found in

Gas on page 19.

OTE:N All of the following parameters appear in Extended Programming mode. Parameters with an asterisk (*) appear in

Programming mode as well.

Liquid

Select Fluid*

At the Fluid prompt, press ENTER to view the current fluid type. If the current fluid type is correct, press ENTER to advance to

the next parameter. To change the fluid type, press UP or RIGHT to switch between Liquid or Gas. Press ENTER to save and

advance to the Meter parameter.

OTE:N The fluid selection choice affects which menu choices are available. Consult the full Menu Maps on page 23

for details.

Select Meter Size*

At the Meter prompt, press ENTER to display the current meter size. If the current meter size is correct, press ENTER to

advance to the next parameter. To change the meter size, press UP or RIGHT to scroll to the correct meter size. Press ENTER to

advance to the next parameter.

OTE:N The meter size selection refers to the bore of the meter and not the connections size. For a listing of the Blancett

turbine bore sizes, see the default K-factor table in the Default K-Factor Values on page 20.

OTE:N In Programming mode, the monitor advances to the KFacUnit parameter.

See Select Meter’s K-Factor Unit* on page 12.

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