Bosch Rexroth 4WRPD Manuale utente

Operating instructions

RE 29391-B/05.2021

Replaces: 08.2020

English

High-response/proportional

valves with Multi-Ethernet

interface

4WRPD(H)

4WRPQ(H)

4WRPF(H)

4WRLD

4WRLF

4WRLQ

5WRPF10

5WRPQ10

The data speciﬁed only serve to describe

the product. If information on the use of the

product is given, it is only to be regarded as

application examples and recommendations.

Catalog speciﬁcations do not constitute

assured characteristics. The information given

does not release the user from the obligation

of own judgment and veriﬁcation. It must be

remembered that our products are subject to

a natural process of wear and aging.

speciﬁcations and other information set forth

in it, are the exclusive property of Bosch

Rexroth AG. It may not be reproduced or given

to third parties without its consent.

The cover shows an example conﬁguration.

The product supplied may differ from the

solution shown here.

The original operating instructions were

prepared in German.

RE 29391-B/05.2021; 4WRPD(H), 4WRPQ(H), 4WRPF(H), 4WRLD, 4WRLF, 4WRLQ, 5WRPF10, 5WRPQ10, Bosch Rexroth AG

3/48Content

Content

1 About this documentation 5

1.1 Validity of the documentation 5

1.2 Required and supplementary documentation 5

1.3 Representation of information 6

2 Safety instructions 8

2.1 About this chapter 8

2.2 Intended use 8

2.3 Improper use 9

2.4 Qualiﬁcation of personnel 9

2.5 General safety instructions 10

2.6 Product-speciﬁc safety instructions 11

2.7 Safety equipment 14

2.8 Personal protective equipment 23

2.9 Obligations of the machine end-user 23

3 General information on damage to property anddamage to the product 24

4 Scope of delivery 25

5 About this product 26

5.1 Performance description 26

5.2 Product description 26

5.3 Identiﬁcation of the product 27

6 Transport and storage 30

6.1 Storage of the valve on Multi-Ethernet basis 30

7 Installation 31

7.1 Unpacking 31

7.2 Installation conditions 31

7.3 Required tools 31

7.4 Recommended accessories 31

7.5 Before the installation 32

7.6 Place of installation 32

7.7 Mounting of the valve on Multi-Ethernet basis 32

8 Commissioning 37

8.1 Initial commissioning 37

8.2 Installation requirements 38

9 Operation 38

10 Maintenance and repair 39

10.1 Cleaning and care 39

10.2 Inspection and maintenance 40

10.3 Repair 40

11 Demounting and replacement 41

11.1 Required tools 41

11.2 Preparing demounting 41

11.3 Demounting 41

11.4 Preparations for storage and further use 42

12 Disposal 43

12.1 Environmental protection 43

12.2 Return to Bosch Rexroth AG 43

4/48

Bosch Rexroth AG, 4WRPD(H), 4WRPQ(H), 4WRPF(H), 4WRLD, 4WRLF, 4WRLQ, 5WRPF10, 5WRPQ10; RE 29391-B/05.2021

12.3 Packaging 43

12.4 Materials used 43

12.5 Recycling 43

13 Extension and modiﬁcation 44

14 Troubleshooting 44

14.1 How to proceed for troubleshooting 44

14.2 Fault table 45

15 Technical data 45

16 Annex 46

16.1 List of addresses 46

17 Alphabetical index 47

About this documentation 5/48

RE 29391-B/05.2021; 4WRPD(H), 4WRPQ(H), 4WRPF(H), 4WRLD, 4WRLF, 4WRLQ, 5WRPF10, 5WRPQ10, Bosch Rexroth AG

1 About this documentation

1.1 Validity of the documentation

This documentation applies to the following valves with Multi-Ethernet interface:

• 4WRPD(H) (direct operated high-response valve with Ethernet interface and axis

control function, IAC Multi-Ethernet)

• 4WRLD (pilot-operated high-response valve with Ethernet interface and axis

control function, IAC Multi-Ethernet)

• 4/5 WRPQ... (direct operated high-response valve with Ethernet interface and

integrated electronic pressure compensator, IAC Multi-Ethernet and IFB Multi-

Ethernet)

• 4/5 WRPF... (direct operated high-response valve with Ethernet interface, IAC-

Multi-Ethernet and IFB Multi-Ethernet)

• 4WRLF (pilot-operated high-response valve with Ethernet interface, IFB Multi-

Ethernet)

• 4WRLQ (direct operated high-response valve with Ethernet interface and

integrated electronic pressure compensator, IAC Multi-Ethernet and IFB Multi-

Ethernet)

This documentation is intended for ﬁtters, operators, service technicians and plant

operators.

This documentation contains important information on the safe and proper

mounting, transport, commissioning, operation, use, maintenance, demounting and

simple troubleshooting of the product.

 Read this documentation thoroughly and in particular chapter 2 “Safety

instructions“ and chapter 3 “General information on damage to property

anddamage to the product“, before working with the product.

1.2 Required and supplementary documentation

 The product must not be commissioned until you have been provided with the

documentation marked with the book symbol and you have understood and

observed it. Bosch Rexroth data sheets are available online at

www.boschrexroth.com/mediadirectory

Table 1: Required and supplementary documentation

Title Document

number

Document type

System documentation from the system manufacturer

Directional control valve, direct operated, with integrated digital axis controller (IAC

Multi-Ethernet), type 4WRPDH

29391 Data sheet

Directional control valve, direct operated, with integrated digital axis controller (IAC-

Multi-Ethernet), type 4WRPQ

29133 Data sheet

Directional control valve, direct operated, with integrated ﬁeldbus (IFB Multi-

Ethernet), type 4WRPFH

29395 Data sheet

Directional control valves, direct operated, with electrical position feedback and

integrated ﬁeldbus (IFB Multi-Ethernet), type 4WRPF

29131 Data sheet

Directional control valve, pilot operated, with integrated digital axis controller (IAC

Multi-Ethernet), type 4WRLD

29289 Data sheet

6/48 About this documentation

Bosch Rexroth AG, 4WRPD(H), 4WRPQ(H), 4WRPF(H), 4WRLD, 4WRLF, 4WRLQ, 5WRPF10, 5WRPQ10; RE 29391-B/05.2021

Title Document

number

Document type

Directional control valve, pilot operated, with integrated ﬁeldbus (IFB Multi-Ethernet),

type 4WRLF

29293 Data sheet

Rexroth HydraulicDrive HDS-16, HDx17 to HDx-20 Parameters 30330-PA Reference book

Rexroth HydraulicDrive HDS-16, HDx17 to HDx-20 Diagnostic Messages 30330-WA Reference book

Rexroth HydraulicDrive HDx-20 Functions 30338-FK Application manual

Declaration of conformity of the complete valves on Multi-Ethernet basis Available from Bosch

Rexroth on request

General product information on hydraulic products 07008

Hydraulic valves for industrial applications 07600-B Operating instructions

Reliability characteristics MTTFDregarding functional safety according to EN ISO

13849

08012 Data sheet

1.3 Representation of information

Consistent safety instructions, symbols, terms and abbreviations are used in this

documentation so that you can quickly and safely work with the valve described.

For a better understanding, they are explained in the following sections.

1.3.1 Safety instructions

In this documentation, safety instructions are included in chapter2.6 “Product-

speciﬁc safety instructions“ and in chapter3 “General information on damage

to property anddamage to the product“ and whenever sequences of actions or

instructions are explained which bear the risk of personal injury or damage to

property. The described hazard avoidance measures must always be observed.

Safety instructions are structured as follows:

SIGNAL WORD

Type and source of danger!

Consequences in case of non-compliance

 Hazard avoidance measures

 <Enumeration>

•Warning symbol: draws attention to a hazard

•Signal word: identiﬁes the degree of hazard

•Type and source of danger: Speciﬁes the type and source of danger

•Consequences: describes the consequences in case of non-observance

•Precaution: speciﬁes how the hazardous situation can be prevented

About this documentation 7/48

RE 29391-B/05.2021; 4WRPD(H), 4WRPQ(H), 4WRPF(H), 4WRLD, 4WRLF, 4WRLQ, 5WRPF10, 5WRPQ10, Bosch Rexroth AG

Table 2: Hazard Classiﬁcations according to ANSI Z535.6-2011

Warning sign, signal word Meaning

DANGER Indicates a hazardous situation which, if not avoided, will

certainly result in death or serious injury.

WARNING Indicates a hazardous situation which, if not avoided, could

result in death or serious injury.

CAUTION Indicates a hazardous situation which, if not avoided, could

result in minor or moderate injury.

NOTICE Damage to property: The product or the environment could

be damaged.

1.3.2 Symbols

The following symbols indicate notices which are not safety-relevant but increase

the comprehensibility of the documentation.

Table 3: Meaning of the symbols

Symbol Meaning

If this information is disregarded, the product cannot be used or operated

in an optimum manner.

 Individual, independent action

Numbered instruction:

The numbers indicate that the actions must be carried out one after the

other.

1.3.3 Designations

The following terms are used in this documentation:

Table 4: Designations

Designation Meaning

IAC Multi-Ethernet Integrated axis controller based on a high-response valve

IndraWorks Operating software

RE xxxxx Rexroth document in English language

Sercos Interface for motion control applications

1.3.4 Abbreviations

The following abbreviations are used in this documentation:

Table 5: Abbreviations

Abbreviation Meaning

CCF Common Cause Failure

DCavg Average Diagnostic Coverage according to EN ISO 13849-1

FC Frequency converter

IAC Integrated Axis Controller

IFB Integrated Field Bus

I/O Inputs/outputs

MTTFdMean time to dangerous failure

PC Personal Computer

PELV Protective Extra Low Voltage

PFH Probability of dangerous failure per hour

8/48 Safety instructions

Bosch Rexroth AG, 4WRPD(H), 4WRPQ(H), 4WRPF(H), 4WRLD, 4WRLF, 4WRLQ, 5WRPF10, 5WRPQ10; RE 29391-B/05.2021

Abbreviation Meaning

PL Performance Level according to EN ISO 13849-1

SELV Separated extra-low voltage

PLC Programmable Logic Control

2 Safety instructions

2.1 About this chapter

The valves on Multi-Ethernet basis described below have been manufactured

according to good engineering practice. However, there is still a risk of personal

injury and/or damage to property if you do not observe this chapter and the safety

instructions in this documentation.

 Read this documentation completely and thoroughly before working with the

product.

 Keep this documentation in a location where it is accessible to all users at all

times.

 Always include the required documentation when you pass the valve on to third

parties.

2.2 Intended use

A valve on Multi-Ethernet basis is a valve with electrical control for use in two-

channel safety applications (cat. 3, PL d and cat. 4, PL e according to EN 13849-1)

as switch-off element for one channel.

Depending on the application and the requirements of work equipment-related

standards according to EN 13849-1, the user must provide appropriate monitoring/

plausibility checks which comply with the required diagnostic coverage DCavg using

a higher-level control.

The valve is exclusively intended for integration into a machine or system or to

be assembled with other components to form a machine or system. The product

may be commissioned only if it is integrated in the machine/system for which it is

designed.

The operating conditions and the performance limits speciﬁed in the technical data

sheet must be observed.

The valve on Multi-Ethernet basis may be used as follows:

• For open and closed-loop (alternating) control of position, pressure, force,

velocity, pressure differential and ﬂow

For operation of the device, a higher-level control logic with appropriate I/O

components is additionally required, which, in conjunction with the valve on Multi-

Ethernet basis, holistically controls the motion sequence of the machine and also

monitors it in terms of safety.

Safety instructions 9/48

RE 29391-B/05.2021; 4WRPD(H), 4WRPQ(H), 4WRPF(H), 4WRLD, 4WRLF, 4WRLQ, 5WRPF10, 5WRPQ10, Bosch Rexroth AG

The valve must not be used in potentially explosive atmospheres. The product is

intended exclusively for professional use and not for private usage.

Intended use includes having read and understood this documentation completely,

especially chapter 2 “Safety instructions“.

2.3 Improper use

Any use deviating from the intended use is improper and thus not admissible.

Improper use voids any warranty claims. It is also regarded as improper use if

the valve is operated outside the indicated performance limits and operating

conditions, especially the prescribed ambient conditions.

Bosch Rexroth AG does not assume any liability for damage caused by improper

use. The user assumes all risks involved with improper use.

2.4 Qualiﬁcation of personnel

The activities described in this documentation require basic knowledge of

electrical installation, control technology, programming and hydraulics as well

as knowledge of the appropriate technical terms. In order to ensure safe use,

these activities may only be carried out by an expert in the respective ﬁeld or an

instructed person under the direction and supervision of an expert.

Experts are those who are able to recognize potential hazards and apply the

appropriate safety measures due to their professional training, knowledge and

experience, as well as their understanding of the relevant requirements pertaining

to the work to be undertaken. An expert must observe the relevant speciﬁc

professional rules and have the necessary hydraulic expert knowledge.

Hydraulic expert knowledge means, amongst others:

• Reading and completely understanding hydraulic circuit diagrams,

• in particular, completely understanding the correlations regarding safety

equipment and

• knowledge of the function and structure of hydraulic components.

The operation of the digital IAC Multi-Ethernet axis control requires that the

operator is familiar with the IndraWorks Ds PC program. For a description on

handling the program as well as ﬁrst steps for operation, please refer to

https://www.boschrexroth.com.

We recommend that users attend a product-speciﬁc training by Bosch Rexroth.

Bosch Rexroth offers training courses in speciﬁc ﬁelds. You can ﬁnd an overview

of training contents on the Internet at: https://www.boschrexroth.com

10/48 Safety instructions

Bosch Rexroth AG, 4WRPD(H), 4WRPQ(H), 4WRPF(H), 4WRLD, 4WRLF, 4WRLQ, 5WRPF10, 5WRPQ10; RE 29391-B/05.2021

2.5 General safety instructions

• Observe the valid regulations on accident prevention and environmental

protection.

• Observe the safety regulations and provisions of the country in which the product

is used/applied.

• Exclusively use Rexroth products in technically perfect condition.

• Observe all notices on the product.

• Persons who install, commission, operate, demount or maintain Rexroth products

must not consume any alcohol, drugs or pharmaceuticals that may affect their

ability to respond.

• Only use genuine Rexroth accessories and spare parts in order to exclude any

hazard to persons due to unsuitable spare parts.

• Comply with the technical data and ambient conditions speciﬁed in the product

documentation.

• The installation or use of inappropriate products in safety-relevant applications

could result in unintended operating states in the application which in turn could

cause personal injuries and/or damage to property. Therefore, only use a product

for safety-relevant applications if this use is expressly speciﬁed and permitted

in the documentation of the product, or if the safe suitability of the product in

the application is conﬁrmed by a separate conformity assessment procedure,

e.g.in explosion protection zones or in safety-related parts of control systems

(functional safety).

• Do not commission the product until you can be sure that the end product (for

example a machine/system) where the Rexroth products are installed comply

with the country-speciﬁc provisions, safety regulations and standards of the

application.

• Please observe the safety-relevant information and risk speciﬁcations in the

operating instructions of the manufacturer of the connected hydraulic system

before commissioning the control with a hydraulic system.

• Please observe the general installation and safety regulations when working on

electrical systems.

• The information given in the product documentation with regard to the

use of the supplied components represents only application examples and

recommendations. The machine manufacturer and system installer must check

the suitability of the supplied components and the information given in this

documentation with regard to their use self-dependently for his individual

application and adjust it to the safety regulations and standards valid for his

application, and carry out the required measures, changes and amendments.

• Technical data as well as connection and installation conditions are available in

the product documentation and must be imperatively observed.

• In case of faults impairing the safety and changes in the operating behavior, shut

down the valve immediately and report the faults to the responsible personnel.

• Generally, you may not modify or convert the product, except for the pilot oil

supply of the pilot-operated valves 4WRLD, 4WRLF and 4WRLQ.

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