BTR DG-Mini Manuale utente
DG-Mini Rev. C Standard HW manual V 1.0.0
1
DG-Mini
Universal Door Control
BTR Controls, Inc
TAB E OF
CONTENTS
DG-Mini V7 Rev. C Standard HW manual V 1.0.2
2
Table of contents:
Introduction 6
Description 6
Who is this manual intended for? 6
Safety warnings 6
Controller overview
Basic wiring 9
Wiring Specification 9
Mains connection 10
Motor connection 11
Motor brake 12
Encoder 13
Reference limit 14
Limit switches 15
Safety edges 16
Photoeye 1
Programmable Inputs 21
Front Panel Button Connections 21
Power up sequence 22
Screen Shots 22
Menu Navigation 23
Layout 23
Button functionality 23
Menus 24
BTR Controls, Inc
TAB E OF
CONTENTS
DG-Mini V7 Rev. C Standard HW manual V 1.0.2
3
Menu tree 25
Access level 26
Values and functions 27
Programming 2
Idle screen 2
Error Screen 2
Express Menu 29
Main Menu 30
Main menu 30
System status 30
Profile Selection 32
Limit Setup 33
Limit setup 34
System Config 35
Timers 36
Outputs 37
Relay Output functions 3
Input functions 39
Menu Item 39
Position sensor 42
Safety Edges 44
Compatible Safety Edges 44
Monitored Photoeyes 47
Motor config 4
Frequencies 51
Ramps 52
SeyWave 54
System 57
QUICK SETUP 5
Screen Shots 5
Troubleshooting 60
Overview 60
Error Messages 60
Table of Error Codes 60
Specifications 64
Product label 64
Model identification 64
Mechanical dimensions 66
BTR Controls, Inc
TAB E OF
CONTENTS
DG-Mini V7 Rev. C Standard HW manual V 1.0.2
4
Technical specifications 67
Appendix 6
Repair and maintenance 70
DG-Mini Rev. C Standard HW manual V 1.0.0
5
Computer Software Copyrights
The BTR Controls, Inc. products described in this manual include a copyrighted BTR Controls computer program. aws in
the United States and other countries, as well as International treaties, preserve for BTR Controls, Inc. the exclusive
rights for BTR Controls, Inc.’s copyrighted computer programs, including the exclusive right to copy, reproduce,
distribute, or otherwise transfer said computer program(s). Accordingly, any copyrighted BTR Controls, Inc. computer
programs contained in the BTR Controls, Inc. product described in this manual may not be copied, decompiled, reverse
engineered, or reproduced in any manner and on or within any media without the express written permission of BTR
Controls, Inc. Furthermore, the purchase of BTR Controls, Inc. products shall not be deemed to grant either directly or by
Implication, estoppel, or otherwise, any license under the copyrights, patents, or patent applications of BTR Controls,
Inc., except for the normal non-exclusive, royalty-free license to use that arises by operation of law in the sale of a
product.
Disclaimer
Every effort has been made to ensure that the information in this manual is accurate and correct. BTR Controls, Inc.
cannot be held liable for damage and/or injury due to any omission or error.
The DG-Mini Controller and associated products must be installed by a qualified person familiar with the products and
the door or gate using this product. BTR Controls, Inc. assumes no liability for damage and/or injury due to improper
installation or programming.
The DG-Mini controller is manufactured, tested and sealed at the factory. Tampering or breaking the factory seal
immediately voids the warranty and removes BTR Controls, Inc. from liability associated with damage and/or injury.
Document Copyrights
© 2016 BTR Controls, Inc. All rights reserved.
No duplication or distribution of this document or any portion thereof shall take place without the express written
permission of BTR Controls, Inc. No part of this document may be reproduced, distributed, or transmitted in any form or
by any means, electronic or mechanical, for any purpose without the express written permission of BTR Controls, Inc.
Trademark Information
DG-Mini is a registered trademark of BTR Controls, Inc. Other brands or product names shown in this manual are
trademarks or registered trademarks of their respective holders.
BTR Controls, Inc.
INTRODUCTION
DG-Mini Installation Manual Software Version 1.6.3 6
INTRODUCTION
D
ESCRIPTION
The DG-Mini door controller has been specifically designed for industrial doors and gates. The controller provides
variable motor speed and control as well as monitoring and response to external inputs.
The DG-Mini door controller incorporates a comprehensive range of configurable parameters that allows the door/gate
manufacturer and installer to configure for optimal performance.
In addition, live fault diagnostics is provided for the installer and end user allowing for quick resolve
of any issues of the system so that the door or gate can continue operation with a minimum of delay.
W
HO IS THIS MANUAL INTENDED FOR
?
This manual is intended for installers and door and gate manufacturers. It is not intended for the end user.
It is the responsibility of the door and gate manufacturer to supply the end user documentation.
S
AFETY WARNINGS
This unit must only be installed by qualified personnel with experience in automatic doors/gates. Knowledge of the
relevant regulations is required.
Please read and understand before installation:
WARNING
Depending
on location, the installer may have the
responsibility for agency approval marking of the door/gate.
he installer must inform / advise the end user on how to
operate the door/gate.
WARNING
he DG
-
Mini is developed to comply with the
requirements of
UL 325 and EN 13241-1. It is listed under UL 508C and UR 325.
WARNING
All field installed components must be UL/CE approved to
allow a final UL/CE marking of the complete installation.
BTR Controls, Inc.
INTRODUCTION
DG-Mini Installation Manual Software Version 1.6.3 7
WARNING
An entrapment
protection device that complies with UL 325/
EN 12978 must only be connected to the dedicated
entrapment protection terminals. hese inputs are of Safety
Class II and are internally supervised for the correct function
during operation.
WARNING
he cable between the motor and control must be shielded
and connected as shown in this manual.
WARNING
Do not mount the controller in direct sunlight or other sources
of heat as this may cause the controller to overheat.
WARNING
here are no user
-
serviceable parts inside the DG
-
Mini.
Repairs can only be done by B R Controls Inc.
WARNING
Disconnect mains supply and follow all appropriate lock
-
out
tag procedures when installing or servicing the controller.
WARNING
erminals may contain high voltages up to 5 minutes after
disconnecting the mains supply.
WARNING
he door/gate may operate automatically without warning,
therefore a light or siren may be required.
Speed Tech A/S
WIRE ESS
SETUP
SCD V8 Rev. E Standard HW manual V 1.0.1
8
C
ONTROLLER OVERVIEW
PROGRAMAB E
RE AY
MAINS
CONNECTIONS
POWER RE AY
MOTOR
CONNECTIONS INCREMENTA
ENCODER
CONNECTIONS
SAFETY EDGE
CONNECTIONS
PROGRAMAB E
INPUTS
PHOTOEYE
CONNECTIONS*
FRONT PANE
PUSH BUTTON
CONNECTIONS
ABSO UTE
ENCODER
CONNECTIONS
OPTO EDGE
CONNECTIONS
NOTE
Photoeyes may be connected to different terminals
based on the type of photoeye.
BTR Controls, Inc.
BASIC
WIRING
DG-Mini V7 Rev. C Standard HW manual V 1.0.2
9
BASIC WIRING
W
IRING
S
PECIFICATION
Terminal Block Specifications
Max Wire
Size
Min. Wire Size
Torque
Power
12 AWG
28 AWG
0.5
–
0.6 Nm
(4.4 – 5.3 lb-in)
Control
12 AWG
28 AWG
0.5
–
0.6 Nm
(4.4 – 5.3 lb-in)
Wiring Specifications
Item
Specification
Power
Unshielded 12 AWG, 600V, 75C or 90C THHN/THWN or equivalent
Motor
Shielded 14 AWG, 600V, 75C or 90C RHH/RHW
-
2 (VFD rated cable
required)
Control
Unshielded 16 AWG, 600V, 75C or 90C THHN/THWN or equivalent
Communication
22AWG (0.8mm
2
) twisted pair, 100% shield with drain
WARNING!
E ECTRICA HAZARD!
Always disconnect mains supply before servicing the high voltage connections of the motor
or the door controller.
BTR Controls, Inc.
BASIC
WIRING
DG-Mini V7 Rev. C Standard HW manual V 1.0.2
10
M
AINS CONNECTION
230V Mains Connection
(1 Phase)
120
V Mains Connection (1 Phase)
WARNING
Grounding of the mains supply is essential to safety of
personnel as well as the operation of the DG-Mini controller.
A floating or ungrounded mains supply can create a
hazardarous condition or permantely damage the controller.
If the service transformer cannot be grounded an isolation
transformer with a grounded secondary is required.
CAUTION
o comply with EN61000
please use mains filter part
number: B 1309105 made
by BLOCK.
For further information
please visit www.block.eu
Indice
