CD Automation CD3000S2PH Manuale utente

USER’S MANUAL

Rev. 01/2021

2PH

From 10 to 90A

001

M-3000S2-10-90

CD3000S

CD Automation S.r.l.

Via Picasso, 34/36 - 20025 Legnano (MI)- Italy

Tel. +39 0331 577479 - Fax +39 0331 579479

E-mail: info@cdautomation.com - Web: www.cdautomation.com

Declaration of conformity

Declaration of conformity - Dichiarazione di Conformità

PRODUCT MANUFACTURER / PRODUTTORE:

CD Automation S.R.L.

Controllers, Drives & Automation

Via Picasso, 34/36 - 20025 Legnano (MI)- Italy

P.I. 08925720156 -Tel. +39 0331 577479 - Fax +39 0331 579479

E-mail: info@cdautomation.com - Web: www.cdautomation.com

Declare that the product / Dichiara che il prodotto:

CD3000S 2PH 10-90A

PRODUCT DESCRIPTION: Electric power control

SCOPE OF APPLICATION: Thermal control process

DESCRIZIONE DEL PRODOTTO: Unità di controllo potenza elettrica

UTILIZZO: Controllo processi termici

FULFILS THE REQUIREMENTS OF THE STANDARD:

Electrical safety Standard EN60947-1: 2007 + A1 2011, A2 2014

EN60947-4-3: 2014

Generic Emission standard EN60947-4-3: 2014 Group 1 Class A emissions

Generic Immunity standard EN60947-4-3: 2014 Industrial Immunity

SODDISFA I REQUISITI DELLA NORMA:

Specica di sicurezza EN60947-1: 2007 + A1 2011, A2 2014

EN60947-4-3: 2014

Specica sulle emissioni EN60947-4-3: 2014 gruppo 1 emissioni classe A

Specica sulle Immunità EN60947-4-3: 2014 Immunità industriale

CDAutomation declares that the products above mentioned are conforming to the directive

CDAutomation dichiara che i prodotti sopra menzionati sono conformi alla direttiva

Bassa Tensione (low Voltage) EMC directive updated 2014/30/EU,

Low Voltage Directive updated 2014/35/EU

Issued on: 20/03/2017

Data di emissione: 20/03/2017

Amministratore Unico e

Legale Rappresentante

Simone Brizzi

CD3000S 2PH from 10A to 90A User’s manual

Important warnings for safety

This chapter contains important information for the safety. The not observance of these instructions may result

in serious personal injury or death and can cause serious damages to the Thyristor unit and to the components

system included.

The installation should be performed by qualied persons.

In the manual are used symbols to give more evidence at the notes of safety and operativity for the attention

for the user:

This icon is present in all the operational procedures where the Improper

operation may result in serious personal injury or death by Electrical Shock

Hazard Symbol (a lightning bolt in a triangle) precedes an electric shock hazard

CAUTION or WARNING safety statement.

Warning or Hazard that needs further explanation than the label on unit can

provide. Consult User’s Guide for further information.

Unit is compliant with European Union directives.

See Declaration of Conformity for further details on Directives and Standards

used for Compliance.

If available, unit is a Listed device per Underwriters Laboratories. It has been

investigated to ANSI/UL® 508 standards for Industrial Control Switches and

equivalent to CSA C22.2 #14.

For more detail search for File E231578 on www.ul.com

ESD Sensitive product, use proper grounding and handling techniques when

installing or servicing product.

Do not throw in trash, use proper recycling techniques or consult manufacturer

for proper disposal.

A “NOTE” marks a short message to alert you to an important detail.

A “CAUTION” safety alert appears with information that is important for protecting your equipment and

performance. Be especially careful to read and follow all cautions that apply to your application.

A “WARNING” safety alert appears with information that is important for protecting you, others and equipment

from damage. Pay very close attention to all warnings that apply to your application.

Safety notes

WARNING! To avoid damage to property and equipment, injury and loss of life, adhere to applicable

electrical codes and standard wiring practices when installing and operating this product. Failure to do

so could result in damage, injury and death.

AVERTISSEMENT! Pour éviter d’endommager la propriété et l’équipement, les blessures et la perte

de vie, respecter les codes électriques en vigueur et les pratiques de câblage standard au moment

de l’installation et de l’utilisation de ce produit. Dans le cas contraire, cela peut entraîner la mort, des

blessures graves ou des dommages.

IND. CONT. EQ.

E231578 2RD5

CD3000S 2PH from 10A to 90A User’s manual

WARNING! All service including inspection, installation, wiring, maintenance, troubleshooting, fuse

or other user serviceable component replacement must be performed only by properly qualied

personnel. Service personnel must read this manual before proceeding with work. While service is

being performed unqualied personnel should not work on the unit or be allowed in the immediate

vicinity.

AVERTISSEMENT! Tous les services, y compris l’inspection, l’installation, le câblage, l’entretien, le

dépannage, le remplacement de fusibles ou d’autres composants pouvant être réparés par l’utilisateur,

doivent être eectués uniquement par un personnel diment qualié. Le personnel de service doit lire ce

manuel avant d’eectuer tout travail. Pendant que l’entretien est exécuté, tout personnel non qualié ne

doit eectuer de travail sur l’appareil ni se trouver a proximité.

WARNING! When in use the power controller is connected to dangerous voltages. Do not remove the

protective covers without rst disconnecting and preventing power from being restored while servicing

the unit.

AVERTISSEMENT! Au moment de l’utilisation, le régulateur de puissance est connecté a des tensions

dangereuses. Ne retirer aucun couvercle de protection sans d’abord débrancher l’appareil et ainsi

empêcher l’alimentation d’être rétablie pendant l’entretien.

WARNING! Do not use in aerospace or nuclear applications.

AVERTISSEMENT! Ne pas utiliser pour les applications aérospatiales ou nucléaires.

WARNING! The units are not developed to manage capacitive and inductive loads.

AVERTISSEMENT! Les unités ne sont pas développées pour la conduite de charges capacitives et

inductives.

WARNING! The power controller’s protection rating is IP20 with all covers installed and closed. It must

be installed in an enclosure that provides all the necessary additional protections appropriate for the

environment and application.

AVERTISSEMENT! L’indice de protection du régulateur de puissance est de IP20 lorsque les couvercles

sont installés et fermés. L’appareil doit être installé dans une enceinte qui assure toute la protection

supplémentaire nécessaire pour l’environnement et l’application.

WARNING! Ground the power controller via the provided protective earth grounding terminal. Verify

ground is within impedance specications. This should be veried periodically.

AVERTISSEMENT! Mise a la terre du régulateur de puissance par le biais de la borne de prise de terre

de protection fournie. Vérier que la prise de terre est conforme aux spécications de l’impédance. Cela

doit être vérié périodiquement.

WARNING! Electric Shock Hazard: when the power controller has been energized, after shutting o the

power, wait at least one minute for internal capacitors to discharge before commencing work that brings

you in to contact with power connections or internal components.

AVERTISSEMENT! Risque de décharges électriques: lorsque le régulateur de puissance est mis sous

tension, après avoir été éteint, attendre au moins une minute pour que les condensateurs internes se

déchargent avant de commencer tout travail incluant le contact avec les connexions électriques ou les

composants internes.

WARNING! The installation must be protected by electromagnetic circuit breakers or by fuses. The

semiconductor fuses located inside the power controller are classied for UL as supplementary

protection for semiconductor devices. They are not approved for branch circuit protection.

AVERTISSEMENT! L’installation doit être protégée par des disjoncteurs électromagnétiques ou des

fusibles. Les fusibles pour semi-conducteurs situés a l’intérieur du régulateur de puissance sont classés

UL comme protection supplémentaire pour les dispositifs pour semi-conducteurs. Ils ne sont pas

approuvés pour la protection des circuits de dérivation.

WARNING! When making live voltage or current measurements, use proper personal protective

equipment for the voltages and arc-ash potentials involved.

CD3000S 2PH from 10A to 90A User’s manual

AVERTISSEMENT! Au moment de relever des mesures de tension ou de courant en direct, utiliser un

équipement de protection individuelle approprié pour les tensions et les potentiels d’arc électrique

concernés.

WARNING! Verify the voltage and current ratings of the power controller are correct for the application.

AVERTISSEMENT! Vérier que les valeurs de tension et de courant du régulateur de puissance sont

correctes pour l’application.

CAUTION: To avoid compromising the insulation, do not bend wire or other components beyond their

bend radius specications.

ATTENTION: Pour éviter de compromettre l’isolation, ne pas plier le l ou tout autre composant au-delà

de ses spécications en matière de rayon de courbure.

CAUTION: Protect the power controller from high temperature, humidity and vibrations.

ATTENTION: Protéger le régulateur de puissance contre les températures élevées, l’humidité et les

vibrations.

CAUTION: The power controller warranty is void if the tested and approved fuses are not used.

ATTENTION: La garantie du régulateur de puissance est nulle si aucun fusible testé et approuvé n’est

utilisé.

CAUTION: Only trained and authorized personnel should access and handle the internal electronics

and they must follow proper electro-static prevention procedures.

ATTENTION: Seul le personnel formé et autorisé peut accéder aux composants électroniques internes

et les gérer, et il doit se conformer a des procédures de prévention électrostatique appropriées.

CAUTION: Install an appropriately sized RC lter across contactor coils, relays and other inductive

loads.

ATTENTION: Installer un ltre RC de dimensions appropriées sur les bobines du contacteur, les relais et

autres charges par induction.

CAUTION: The thyristor units here described have been designed for use with sinusoidal networks with

nominal frequency 50-60 Hz. Any application with NON-SINUSOIDAL, distorted or disturbed networks

could compromise the correct operation of the unit.

ATTENTION: Les unités de thyristors décrites ici ont été conçues pour être utilisées avec des réseaux

sinusoïdaux d’une fréquence nominale de 50 à 60 Hz. Toute application utilisant des réseaux NON

SINUSOÏDAUX, déformés ou perturbés peut compromettre le bon fonctionnement de l’appareil.

NOTE: Provide a local disconnect to isolate the power controller for servicing.

REMARQUE: Fournir une déconnexion locale an d’isoler le régulateur de puissance pour l’entretien.

NOTE: The nominal current is specied for ambient temperatures at or below 40° C. Ensure the application

design allows for adequate cooling of each power controller. The power controller must be mounted

vertically. The cooling design must prevent air heated by one power controller from causing power

controllers mounted above to exceed the ambient operating temperature limit. When power controllers

are mounted side by side allow a minimum spacing of 15mm between them.

REMARQUE: Le courant nominal est précisé pour des températures ambiantes égales ou inférieures

a 40°C. S’assurer que la conception de l’application permette le refroidissement adéquat de chaque

régulateur de puissance. Le régulateur de puissance doit être monté verticalement. La conception de

refroidissement doit empêcher l’air chaué par le régulateur de puissance de dépasser la limite de

température de fonctionnement ambiante de la part des régulateurs de puissance montés au-dessus.

Lorsque les régulateurs de puissance sont montés côte a côte, il faut conserver un espacement minimal

de 15 mm entre les deux.

NOTE: Use only copper cables and wires rated for use at 75°C or greater.

REMARQUE: N’utiliser que des cables et des ls en cuivre pour l’utilisation a 75°C ou plus.

CD3000S 2PH from 10A to 90A User’s manual

Maintenance

In order to have a corrected cooling, the user must clean the heat-sink and the protective grill of the fans. The

frequency of this servicing depends on environmental pollution.

Also check periodically if the screw for the power cables and safety earth are tightened correctly

(See Connection Diagram)

Warranty condition

Producer gives a 12 months warranty to its products.

The warranty is limited to repairing and parts substitution in our factory and does

exclude products not properly used and fuses.

Warranty does not include products with serial numbers deleted. The faulty

product should be shipped to Producer at customer’s cost and our Service will

evaluate if product is under warranty terms.

Substituted parts remain of Producer property.

Return Material Authorization (RMA)

Customers wishing to return any items, whether they are incorrectly supplied, faulty or damaged in transit,

must rst complete a Return Material Authorisation (RMA) form to obtain an RMA number from the Service

Department.

A full repair service is available for customers. Prior to submitting the RMA form and returning products,

customers are recommended to contact the technical support team to determine whether the issue can be

resolved with telephone support.

How the RMA service works

The RMA form and details are availableon our web sites:

https://www.cdautomation.com/returns-material-authorisation/

When completing the RMA form, please be as specic as possible about the problem, including any pertinent

application details. The more information given, the more quickly and more thoroughly the problem can be

solved. The minimum information required is:

1. The Full Model Number

2. Quantity of units being returned

3. The units Serial Number(s)

4. A description of the problem (“faulty” or “unknown” is not sucient)

CD3000S 2PH from 10A to 90A User’s manual

Declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Important warnings for safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Quick Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

1.1 Standard version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.2 Analog Input and/or HB Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Basic Connections and sizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Identication and Order Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

3.1 Identication of the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.2 Order Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Technical Specication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4.1 General features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4.2 Input features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4.3 Power output features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4.4 Environmental installation conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

4.5 Derating curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

4.6 Led Status and Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

5.1 Dimensions and xing holes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Wiring instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

6.1 Diagram of control connection - Standard Version . . . . . . . . . . . . . . . . . . . . 18

6.2 Diagram of control connection - Analog Input and/or Heater Break Options . . . 21

Heater break alarm and SCR short circuit . . . . . . . . . . . . . . . . . . . . . .22

7.1 HB alarm contact (only with the HB option) . . . . . . . . . . . . . . . . . . . . . . . . . 22

7.2 Heater break Calibration procedure (only with the HB option). . . . . . . . . . . . . 23

Firing Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

8.1 Firing Setting with Analog Input Option . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

8.2 Firing Setting with Heater Break Option . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Input Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

9.1 Input Setting with Analog Input Option . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

9.2 Input Calibration procedure (only with Analog Input Option) . . . . . . . . . . . . . 26

Fuses and Fuse holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Summary

CD3000S 2PH from 10A to 90A User’s manual

Quick Start

1.1 Standard version

Attention: this procedure must be carried out by skilled people only.

If the Order Code of the Thyristor unit is in line with what you really need, then CD3000S has been already

congured in Factory and you just need to do the following steps:

1. Verify CD3000S Sizing. Be sure that:

• The load current is equal or less than the Max current of CD3000S.

• The load voltage is equal or less than the Max voltage of CD3000S

2. Verify the Order Code

3. Verify the Installation

4. Verify the Diagram of control connection:

• verify that there isn’t a short circuit on the load

5. Supply the Power unit

The CD3000S is ready to start

1.2 Analog Input and/or HB Option

Attention: this procedure must be carried out by skilled people only.

If the Order Code of the Thyristor unit is in line with what you really need, then CD3000S has been already

congured in Factory and you just need to do the following steps:

1. Verify CD3000S Sizing. Be sure that:

• The load current is equal or less than the Max current of CD3000S.

• The load voltage is equal or less than the Max voltage of CD3000S

2. Verify the Order Code

3. Verify the Installation

4. Verify the Diagram of control connection:

• all auxiliary connections must be done in line with wirings on this manual

• verify that there isn’t a short circuit on the load

5. Supply the auxiliary voltage of the unit (see Order Code)

6. Supply the Power unit

7. If you have HB option makes Calibration procedure

The CD3000S with Analog Input and/or Heater Break Option is ready to start

CD3000S 2PH from 10A to 90A User’s manual

Basic Connections and sizing

Wiring with resistive Load

Delta wiring

V = Nominal load voltage phase to phase

I = Nominal load current

P = Nominal load power

Star wiring

I= P

1,73V

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