Clarke CBM 2B Manuale di installazione e funzionamento

OPERATING & MAINTENANCE

INSTRUCTIONS

MORTISING MACHINE

Model No. CBM 2B

Part No. 6500005

0202

PARTS & SERVICE TEL: 020 8988 7400

or e-mail as follows:

PARTS: [email protected]

SERVICE: [email protected]

PARTS & SERVICE

Thank you for selecting this CLARKE CBM2B Bench Mortising Machine.

Before operating the machine, please read this leaflet thoroughly and follow the

instructions carefully. In doing so you will ensure the safety of yourself and that of

others around you, and you can look forward to the machine giving you long and

satisfactory service.

GUARANTEE

This CLARKE product is guaranteed against faulty manufacture for a period of 12

months from the date of purchase. Please keep your receipt as proof of purchase.

This guarantee is invalid if the product is found to have been abused or tampered

with in any way, or not used for the purpose for which it was intended.

Faulty goods should be returned to their place of purchase, no product can be

returned to us without prior permission.

This guarantee does not effect your statutory rights.

CONTENTS Page

Safety Precautions .................................................................................. 4

Additional precautions for Mortising Machines ................................... 5

Electrical Connections ........................................................................... 6

Unpacking & Principal Parts ................................................................... 7

Assembly.................................................................................................. 8

Mounting the Chisel & Bit ....................................................................... 10

Installation ................................................................................................ 12

Controls and Adjustments ...................................................................... 12

Operation ................................................................................................. 14

Maintenance ........................................................................................... 15

Sharpening Drill Bit & Chisel ................................................................... 16

Parts List & Diagram................................................................................. 17

Accessories.............................................................................................. 18

Specifications .......................................................................................... 18

SAFETY PRECAUTIONS

GENERAL SAFETY RULES FOR OPERATING MACHINERY

WARNING:

As with all machinery, there are certain hazards involved with their operation and

use. Exercising respect and caution will considerably lessen the risk of personal

injury. However, if normal safety precautions are overlooked or ignored, personal

injury to the operator or damage to property, may result.

1. READ and BECOME FAMILIAR with the entire operating manual. Learn the

machines’ applications and limitations as well as the specific potential hazards

peculiar to it.

2. EARTH ALL MACHINES. If the machine is equipped with three-pin plug, it should

be plugged into a three-pin electrical socket. Never remove the earth pin.

3. ALWAYS ensure that ADEQUATE LIGHTING is available. A minimum intensity of

300 lux should be provided. Ensure that lighting is placed so that you will not

be working in your own shadow.

4. CHECK for DAMAGE. Before using the machine, any damaged part, such as

a guard etc., should be checked to ensure that it will operate properly, and

perform its intended function. Check for alignment of moving parts, breakage

of parts, mountings, and any other condition that may affect the machines’

operation. Any damage should be properly repaired or the part replaced. If

in doubt, DO NOT USE the machine. Consult your local dealer.

5. DISCONNECT the MACHINE from the power supply before servicing and when

changing accessories or performing maintenance tasks.

6. KEEP GUARDS in place and in working order.

7. ALWAYS WEAR SAFETY GOGGLES, manufactured to the latest European Safety

Standards. Also use face or dust mask if cutting operation is dusty. Everyday

eyeglasses do not have impact resistant lenses, they are NOT safety glasses.

8. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.

9. DON’T FORCE the Machine. It will do a better and safer job at the rate for

which it was designed.

10. REMOVE ADJUSTING KEYS AND WRENCHES. Form the habit of checking to see that

keys and adjusting wrenches are removed from the machine beforeswitching on.

11. DRUGS, ALCOHOL, MEDICATION. Do not operate machine whilst under the

influence of drugs, alcohol or any medication.

12. USE RECOMMENDED ACCESSORIES. The use of improper accessories could

be hazardous.

13. NEVER LEAVE MACHINE RUNNING UNATTENDED. Turn power OFF. Do not leave

machine until it comes to a complete stop.

14. KEEP CHILDREN AWAY. All visitors should be kept a safe distance from the work

area, especially whilst operating the unit.

15. MAINTAIN MACHINE IN TOP CONDITION. Keep tools sharp and clean for the

best and safest performance. Follow maintenance instructions.

16. DON’T OVERREACH. Keep your proper footing and balance at all times. For best

footing, wear rubber soled footwear. Keep floor clear of oil, scrap wood, etc.

17. WEAR PROPER APPAREL. Loose clothing or jewellery may get caught in moving

parts. Wear protective hair covering to contain long hair.

18. BE AWARE that accidents are caused by carelessness due to familiarity. ALWAYS

concentrate on the job in hand, no matter how trivial it may seem.

ADDITIONAL SAFETY INSTRUCTIONS for MORTISING ACHINES

1. DO NOT USE until unit is completely assembled and installed according to

these instructions.

2. IF YOU ARE NOT thoroughly familiar with the operation of mortising machines,

obtain advice from a qualified person.

3. ENSURE the machine is secured to a workbench to prevent it from tipping

over during operation.

4. NEVER TURN MORTISING MACHINE ON before clearing the table of all objects

(tools, scrap pieces, etc.).

5. ALWAYS KEEP hands, fingers and hair well away from the rotating bit.

6. DO NOT ATTEMPT to mortise materials that do not have a flat surface, unless a

suitable support is used.

7. ALWAYS use the ‘Hold Down’ to prevent work from lifting when withdrawing

the chisel.

8. ALWAYS SUPPORT workpiece securely against fence to prevent rotation.

9. ENSURE chisel and bit is sharp, undamaged and properly secured before use.

10. ENSURE the chuck key is removed before starting.

11. NEVER START the Machine with the drill bit or chisel pressed against the

workpiece.

12. NEVER PERFORM LAYOUT, assembly or set-up work on the Machine with the

cutting tool rotating.

13. ALWAYS ADJUST DEPTH STOP to avoid drilling into the table.

14. ALWAYS STOP the machine before removing scrap pieces from the table.

15. SHUT OFF POWER, remove the drill bit and chisel and clean the table before

leaving the machine.

16. NEVER PLACE YOUR FINGERS in a position where the drill or cutting tool could

contact them if the workpiece should shift unexpectedly.

Connect the mains lead to a standard, 230 Volt (50Hz) electrical supply through

an approved 13 amp BS 1363 plug, or a suitably fused isolator switch.

WARNING! THIS APPLIANCE MUST BE EARTHED

IMPORTANT: The wires in the mains lead are coloured in accordance with the

following code

Green & Yellow ........................ Earth

Blue ............................................ Neutral

Brown ........................................ Live

As the colours of the flexible lead of this appliance may not correspond with the

coloured markings identifying terminals in your plug proceed as follows:

• Connect GREEN & YELLOW coloured cord to plug terminal marked with a

letter “E” or Earth symbol “ ” or coloured GREEN or GREEN & YELLOW.

• Connect BROWN coloured cord to plug terminal marked with a letter “L” or

coloured RED.

• Connect BLUE coloured cord to plug terminal marked with a letter “N” or

coloured BLACK.

If this appliance is fitted with a plug which is moulded onto the electric cable (i.e.

non-rewirable) please note:

1. The plug must be thrown away if it is cut from the electric cable. There is a

danger of electric shock if it is subsequently inserted into a socket outlet.

2. Never use the plug without the fuse cover fitted.

3. Should you wish to replace a detachable fuse carrier, ensure that the correct

replacement is used (as indicated by marking or colour code).

Fuse Rating

The fuse in the plug must be replaced with one of the same rating (13 amps) and

this replacement must be ASTA approved to BS1362.

Important: If a cable extension is needed, it is essential to comply with the following

data.

Extension length Cable section

Up to 20m ....................................... 2.5mm2

From 20 to 50m ..............................4mm2

ELECTRICAL CONNECTIONS

UNPACKING

Unpack the shipping carton, and lay out the components so that they can be

clearly identified. Check them off as follows:

1. Operating Handle c/w pin & spring

2. Damper

3. Fence

4. Hold Down

5. Hold Down Post

6. Fence Locking Lever, comprising

6.1 Lever

6.2 Screw post

6.3 Screw

6.4 Spring

7. Fence Adjuster c/w Spring

8. Chuck Key

9. 2 x Hex. Wrenches - 6mm & 8mm

10. Hex. Key 4mm

11. 2 x C’sk Head Screws

12. 1/2” Mortice and Bit

13. Wall Bracket for Mortice and Bits

Not Shown

1. Table

2. Mortice Machine

complete with 13mm Chuck.

Should there be any deficiency or damage to any of the components, please

contact your Clarke dealer immediately

ASSEMBLY.

WARNING:

For your own safety, do not connect the Mortising Machine to a power

source until it is fully assembled, and you have read and understood all

safety and operational instructions.

1. Secure the Operating Handle by screwing

the pin with spring into the hole in the

pinion shaft. Tighten using the Hex. wrench

provided

NOTE:

The handle is used to raise and lower the head. It

may be adjusted for maximum leverage and

comfort during operation. To do this, pull the lever

away from the shaft and turn it to a more

comfortable or appropriate position. Release the

lever and it will return under spring pressure.

2. Raise the head using

the Operating handle

to the top of its travel,

and hold in place by

securing the Depth

Stop.

3. Attach the Damper to its two

fittings by pushing it on the

spherical housings until they

click into place.

4. Assemble the Table to the base

using the two countersunk

headed screws provided.

5. Insert the stem of the Fence

assembly through the hole in

the block and secure with

the Fence Locking Lever.

First screw the post into the

housing.....

5A....then attach the Locking

Lever and secure with

the screw and spring.

6. Insert the Hold Down Post into the

hole in the fence, with the flat

facing the grub screw in the

fence housing.

Secure with the grub screw, using

the Hex. Key provided.

7. Lower the Hold Down on to the

post, and secure temporarily, by

tightening the grub screw.

8. Slacken the Fence Locking Lever

then push the Fence IN fully so that

the Fence Adjuster may be

positioned on the Fence stem as

shown.

Secure using the grub screw

provided

INSTALLATION

IMPORTANT:

Before using the machine,it must be bolted down to a firm and stable workbench to

prevent it from tipping during operation. Two holes are supplied in the base for this purpose.

Additionally, the chisel and bit must be installed, and various adjustments made before

the machine can be used. These procedures are described on the following pages.

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