Clarke PSW1 Manuale utente

USER INSTRUCTIONS

GC06/23

ORIGINAL INSTRUCTIONS

PLASTIC STAPLER/WELDER KIT

MODEL NO: PSW1

PART NO: 3400771

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

INTRODUCTION

Thank you for purchasing this CLARKE product. Before attempting to use this

product, please read this manual thoroughly and follow the instructions

carefully. In doing so you will ensure the safety of yourself and that of others

around you, and you can look forward to your purchase giving you long and

satisfactory service.

This product has been designed to give long and trouble free service. If,

however, having followed the instructions in this booklet carefully, you

encounter problems take the unit to your local CLARKE dealer.

The PSW1 Stapler/Welder is ideal for plastic crack repairs and reinforcement

with different staples used in various situations.

Staples are supplied in different sizes and after implanting, the exposed staple

parts can be easily broken off after the plastic parts are melted. The staples

are stainless steel so will not corrode in the future, thereby compromising the

strength of the repair.

The PSW1 Stapler/Welder incorporates a built-in microprocessor. controlling

three different heating settings with overheating/overloading protection, built

in buzzer and high-brightness LED light.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

SPECIFICATIONS

GUARANTEE

This product is guaranteed against faulty manufacture for a period of 12

months from the date of purchase. Please keep your receipt which will be

required as proof of purchase.

This guarantee is invalid if the product is found to have been abused or

tampered with in any way, or not used for the purpose for which it was

intended.

Faulty goods should be returned to their place of purchase, no product can

be returned to us without prior permission.

This guarantee does not effect your statutory rights.

Item Specification

Dimensions (L x W x H) 220 x 55 x 235 mm - product

330 x 275 x 80mm - carry case

Weight 620 g (stapler only)

Operating voltage & frequency 230V ~ 50 Hz

Heater rated input wattage 75W

Heater rated input current <1A

Plug fuse rating 10A

Ingress protection IP20

Power cable length 1.8m

Duty cycle 15 sec on/10 sec off

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

GENERAL SAFETY WARNINGS

WORK AREA SAFETY

1. Keep work area clean and well lit. Cluttered or dark areas invite accidents.

2. Keep children and bystanders away while operating a power tool.

Distractions can cause you to lose control.

3. To prevent fire, DO NOT use this device in an flammable and explosive

environment.

4. Due to the gasses given off by the melting of the plastic, the device should

be used in a well ventilated workplace.

5. If you need to use the device in the car paint booth always extract the

contaminated air in the paint booth in advance.

ELECTRICAL SAFETY

1. Power tool plugs must match the outlet. NEVER modify the plug in any way.

DO NOT use any adapter plugs with earthed (grounded) power tools.

Unmodified plugs and matching outlets will reduce risk of electric shock.

2. Avoid body contact with earthed or grounded surfaces, such as pipes,

radiators, ranges and refrigerators. There is an increased risk of electric

shock if your body is earthed or grounded.

3. DO NOT expose power tools to rain or wet conditions. Water entering a

power tool will increase the risk of electric shock.

4. DO NOT abuse the power cable. NEVER use the cable for carrying, pulling

or unplugging the power tool. Keep the cable away from heat, oil, sharp

edges or moving parts. Damaged or entangled cables increase the risk of

electric shock.

5. When operating a power tool outdoors, use an extension cable suitable for

outdoor use. Use of a cable suitable for outdoor use reduces the risk of

electric shock.

6. If operating a power tool in a damp location is unavoidable, use a residual

current device (RCD) protected supply. Use of an RCD reduces the risk of

electric shock.

WARNING: READ ALL SAFETY WARNINGS AND ALL INSTRUCTIONS.

FAILURE TO FOLLOW THE WARNINGS AND INSTRUCTIONS MAY RESULT IN

ELECTRIC SHOCK, FIRE AND/OR INJURY.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

PERSONAL SAFETY

1. Stay alert, watch what you are doing and use common sense when

operating a power tool. DO NOT use a power tool while you are tired or

under the influence of drugs, alcohol or medication. A moment of

inattention while operating power tools may result in personal injury.

2. DO NOT overreach. Keep proper footing and balance at all times. This

enables better control of the power tool in unexpected situations.

3. Dress properly. DO NOT wear loose clothing or jewellery. Keep your hair,

clothing and gloves away from moving parts. Loose clothes, jewellery or

long hair can be caught in moving parts.

GENERAL POWER TOOL USE AND CARE

1. DO NOT force the power tool. Use the correct power tool for your

application. The correct power tool will do the job better and safer at the

rate for which it was designed.

2. DO NOT use the power tool if the switch does not turn it on and off. Any

power tool that cannot be controlled with the switch is dangerous and

must be repaired.

3. Store idle power tools out of the reach of children and DO NOT allow

persons unfamiliar with the power tool or these instructions to operate the

power tool. Power tools are dangerous in the hands of untrained users.

4. Use the power tool, accessories etc. in accordance with these instructions,

taking into account the working conditions and the work to be performed.

Use of the power tool for operations different from those intended could

result in a hazardous situation.

STAPLER/WELDER USE AND CARE

1. Make sure to unplug the power cable when you leave the device.

2. ALWAYS ensure this device is kept out of children’s reach.

3. The staples used with this device are made of special materials, not

ordinary steel wire. When the staples are used up, please contact your

CLARKE dealer, otherwise any malfunction caused by the use of staples of

other materials will not be covered by the warranty.

4. Please wear gloves in operation to prevent burns and wear protective

glasses to protect your eyes from flying staple ends if end cutting pliers are

used

5. Wear protective glasses and dust mask during the any sanding operations

when finishing off the repair.

6. The product is not suitable for pipeline products that require waterproof

and sealing requirements for conveying liquids or gases.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

7. Cleaning and user maintenance shall not be made by children without

supervision.

8. Please release the trigger immediately to stop heating once the heated

staple turns red in the operation.

SAFETY SYMBOLS

ENVIRONMENTAL RECYCLING POLICY

Through purchase of this product, the customer is taking on the

obligation to deal with the WEEE in accordance with the WEEE

regulations in relation to the treatment, recycling & recovery and

environmentally sound disposal of the WEEE.

In effect, this means that this product must not be disposed of with general

household waste. It must be disposed of according to the laws governing

Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal

facility.

Read instruction manual before use

Hot Surfaces

Wear protective gloves

Wear eye protection

Keep dry

Wear a dust mask when sanding

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

ELECTRICAL CONNECTIONS

This product is provided with a standard 13 amp, 230 volt (50Hz), BS 1363 plug,

for connection to a standard, domestic electrical supply. Should the plug

need changing, make sure that a plug of identical specification is used.

If the colours of the wires in the power cable do not correspond with the

markings on the terminals of your plug, proceed as follows.

• Connect the blue wire

to the terminal which

is marked N.

• Connect the brown

wire to the terminal

which is marked L.

• Connect the yellow

and green wire to the

terminal which is

marked E or .

• See the specification

table for the correct

fuse size.

This is a Class II product with a functional earth.

If you are not sure, consult a qualified electrician. DO NOT try to do any

repairs.

AN APPROVED RESIDUAL CURRENT DEVICE (RCD) WHICH HAS A TRIPPING

CURRENT OF LESS THAN 30MA MUST BE USED.

EXTENSION CABLES

Always use an approved cable extension suitable for the power rating of this

tool (see specifications), the conductor size should also be at least the same

size as that on the machine or larger.

WARNING: READ THESE ELECTRICAL SAFETY INSTRUCTIONS FULLY

BEFORE CONNECTING THE PRODUCT TO THE MAINS SUPPLY.

WARNING: THE WIRES IN THE CABLE ARE COLOURED AS FOLLOWS:

BLUE = NEUTRAL BROWN = LIVE YELLOW AND GREEN = EARTH

Plug must be BS1363/A approved.

make sure that the outer sheath of

Neutral

(Blue)

Live

(Brown)

Earth

(Green and

the cable is firmly held by the clamp

Yellow)

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

CONTROLS & DISPLAY

1 Power supply indicator Yellow light on/single blue LOW heating

light on

2 Normal operation Green light comes on

3 Overheating protection Red light flashes quickly (0.2sec) and the

buzzer sounds. The device will recover

automatically. (In general, it will recover

within 5 minutes)

4 Overload/short circuit Red light flashes quickly (0.5sec) and the

buzzer sounds.

Re-start the device to recover.

5 Open circuit protection Red light on

6 Grade selection Low, Medium or High, according to the

hardness of the plastic being welded.

7 LED light Turns the LED light on/off

8 Power button Turns the machine on/off

9 Heating/temperature

level

Selects low/medium/high heat

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

OPERATION

1. Push fit the welding tip onto the heating elements.

2. Plug into the power supply and press the POWER button. Ensure the yellow

PWR and a single blue LED status indicator are on.

3. According to the shape of the

damage to be repaired, select

the corresponding staple from the

selection on page 12 and insert

into the welding tips of the

device.

4. If the plastic to be repaired has a

long crack which is likely to

extend over time, drill a small hole

at the end of the crack to prevent

this happening before beginning

the stapled repair.

5. Press the ‘Grade’ button to select the desired heating level (Low, Medium

or High) according to the type and thickness of plastic being welded.

6. Use the LED lamp if required by pressing the “Light” button.

7. Holding the device handle, align the staple with the crack to be repaired

and squeeze the trigger.

• The green “working” LED will light up. (A red LED shows a fault or

open circuit).

• The staple will be heated up and melt into the plastic within a few

seconds.

8. Begin working at the beginning of any long crack or split and add more

staples, progressing outward.

9. Position the device so that the

transverse part of the staple sinks

into the plastic to be repaired until

completely covered.

• Take care not to push the

staple in too far, so as to risk

breaking through the whole

thickness of the plastic

component.

Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com

10. Give the device a very slight twist to help the staple become completely

embedded under plastic to prevent any chance of it pulling out.

11. Use a straight staple when

repairing along the edge of the

workpiece.

12. Cut off the exposed part of the

staple or rock it back and forth

with your hands until it breaks off.

• A pair of end cutting pliers may

be very useful for this. If using

these, wear safety glasses to

protect from flying staple ends.

13. Use the welding tip to heat the

welds and any protruding plastic

next to it wrapping and levelling

with melted plastic to strengthen the connection.

NOTE: the underside of the repair may become hot while working.

14. Once the repair is completed, the

staple ends and rough plastic can

be cleaned off using a sanding

disc or similar tool but taking care

not to remove any significant

material from the repaired plastic

component.

NOTE: If operated continuously on its maximum heat setting the thermal

cut-out may be triggered. The device will shut down with the

alarm sounding an intermittent tone until the device cools down

enough to reset the cutout.

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