Coatmaster Atline V4 Manuale utente
Operation manual
Maintenance coatmaster
Atline / Inline V4
These operating instructions describe the individual steps of an annual Atline / Inline coatmaster
maintenance based on a photo documentation.
V4.2 –rev. 1
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Index
1 Introduction..................................................................................................................................... 3
2 Material........................................................................................................................................... 4
2.1 Protection equipment (supplied by CM AG)......................................................................... 4
2.2 Parts to be replaced (supplied by CM AG)............................................................................. 4
2.3 Special tools (supplied by CM AG)....................................................................................... 4
2.4 Miscellaneous tools (Not supplied by CM AG)................................................................... 5
3 Coatmaster Atline............................................................................................................................ 6
3.1 Safety instructions................................................................................................................... 6
3.2 Remove the cover.................................................................................................................... 7
3.3 Empty the cooling circuit......................................................................................................... 8
3.4 Complete emptying............................................................................................................... 10
3.5 Excitation unit removal ......................................................................................................... 11
3.6 Hoses replacement................................................................................................................ 14
3.7 Connect new hoses ............................................................................................................... 15
3.8 Install new excitation unit..................................................................................................... 16
3.9 Cooling liquid refill................................................................................................................. 18
3.10 Replace filter mat .................................................................................................................. 20
3.11 Close the device..................................................................................................................... 21
4 Coatmaster Inline .......................................................................................................................... 23
4.1 Safety instructions................................................................................................................. 23
4.2 Empty the cooling circuit....................................................................................................... 24
4.3 Head cover removal .............................................................................................................. 25
4.4 Excitation unit removal ......................................................................................................... 26
4.5 Head hoses replacement....................................................................................................... 29
4.6 Install new excitation unit..................................................................................................... 31
4.7 Close the head....................................................................................................................... 33
4.8 Open the cooling unit............................................................................................................ 34
4.9 Cooling unit hoses replacement............................................................................................ 34
4.10 Close cooling unit .................................................................................................................. 36
4.11 Cooling liquid refill................................................................................................................. 36
5 Testing and updates ...................................................................................................................... 37
5.1 Update the service date ........................................................................................................ 37
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5.2 Reset the lamp status............................................................................................................ 38
6 Harting flex cable for drag chain ................................................................................................... 40
6.1 Material................................................................................................................................. 40
6.2 Assembling ............................................................................................................................ 41
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1Introduction
Read this maintenance instructions completely and carefully before starting the maintenance work.
The maintenance work described in this document may only be carried out by personnel who have
been trained for the maintenance of the coatmaster by coatmaster AG.
To ensure your own safety, the steps described in chapter 3.1 and 4.1 must be carried out in a
focused and conscientious manner. No respecting of the safety instructions can lead to serious
injuries and / or death by electric shock. In addition, only the work described in this document may
be carried out. Any extensions or changes to the hardware or software are forbidden.
If, after you have studied this manual and have received personal training from an employee of
coatmaster AG, you are unable to properly perform the work described, contact coatmaster AG.
coatmaster AG
Flugplatzstrasse 5
CH-8404 Winterthur
T +41 52 511 87 77
F +41 52 511 87 49
info@coatmaster.com
www.coatmaster.com
Any liability is refused.
.
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2Material
2.1 Protection equipment (supplied by CM AG)
odischarge resistor
2.2 Parts to be replaced (supplied by CM AG)
o1 x tubes replacement set
o1 x complete light excitation unit
o1 x isolation ring
o8 x plastic screws M6
o1 x filter mat
o3L of mineral no sparkling water with low
calcium content (e. g. Volvic or Evian)
2.3 Special tools (supplied by CM AG)
oSpecial 16-side key
oSpecial 4-pin key
oFunnel
oCap for blank measurement
oSuction cup ø≤40mm
oFilling / emptying tubes set for all
coatmasters types
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2.4 Miscellaneous tools (Not supplied by CM AG)
oMultimeter (1000 VDC/Cat. III)
oTorx screwdrivers set
oSlotted screwdrivers (5 pieces)
oHex keys-Set
oTorque wrench
oCombination pliers
oProtective goggles
oElectrical safety gloves
oCable ties 10mm
oCable ties 14mm
oElectronic side pliers
oBucket
oCleaning paper
oSpecial round head hex key 2 x 80mm
oIf present: clean compressed air gun
oIf present: cable tie pliers
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3Coatmaster Atline
3.1 Safety instructions
Before beginning the maintenance on the coatmaster, the following steps must
be carried out according to the safety rules of electrical engineering:
3.1.1 Disconnect completely!
Switch off the coatmaster and wait until the LED turns off.
3.1.2 Secure against reconnection!
Disconnect all cables from the device and tie them together.
Wait at least 2 minutes (so the flash generator has enough
time to fully discharge).
3.1.3 Short-circuiting!
After the coatmaster has been uncovered (see chapter 3.2
Remove the cover):
Wear protective equipment (protective goggles and protective
gloves)!
Carefully pull straight off the light connectors (red and black
one) from the electrodes (do not twist, do not jerk, otherwise
the electrodes may break!).
Connect the discharge resistor between the two light
connectors and wait at least 2 minutes.
3.1.4 Verify the absence of voltage!
Use the multimeter (1000 VDC setting) to check that the flash
generator is not powered (<10 VDC). If there is no current the
protective equipment can be removed.
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3.2 Remove the cover
3.2.1 Unscrew the coatmaster
Unscrew the 6 x M4 screws on underside of the unit with torx screwdriver.
3.2.2 Remove the cover by sliding
Slide gently the cover to the front, take out the rubber cover on the back side and slide the cover
back as shown in the picture. Only on one third of the length!
3.2.3 Disconnect the grounding wire
Disconnect the grounding wire from the bottom of the cover
3.2.4 Completely remove the cover from the back side
At that stage, it is possible to completely remove the cover by fully sliding it to the back side.
3.2.5 Interior cleaning
If necessary, remove dust and dirt particles with compressed air (not oiled).
Attention: work with compressed air, only with safety glasses on!
Attention: high pressure can damage the device! Max. air pressure 1 bar.
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3.3 Empty the cooling circuit
After you have uncovered the coatmaster(see chapter 3.2 Cover remove) and verified the absence of
voltage (see chapter 3.1.4 Verify the absence of voltage) is possible to continue with the following
steps.
3.3.1 Disassemble the reflector
You can unscrew the reflector on the front of the device by turning it counterclockwise by hand.
3.3.2 Flip the coatmaster on the right side
3.3.3 Unscrew and remove the water tank cap.
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3.3.4 Connect the water drain hose and place the other side into the bucket.
At this stage, it is possible to connect the water drain hose: turn back the coatmaster on a laying
position and position the other side of the hose into the bucket.
Questo manuale è adatto per i seguenti modelli
1
Indice
Altri manuali Coatmaster Strumento di misura
