Conviron CMP6050 Manuale utente

CMP6050

OPERATOR'S MANUAL

Software Version 4.06

At Conviron we develop and implement innovative

and reliable controlled environment solutions.

CMP6050

253652R06

CMP6050

OPERATOR'S MANUAL

PLEASE READ THESE INSTRUCTIONS

CAREFULLY AND COMPLETELY

BEFORE OPERATING.

Published by:

CONVIRON

590 Berry Street

Winnipeg, Manitoba

Canada R3H 0R9

www.conviron.com

March 2015

EU declaration of conformity available upon request.

Printed in Canada.

Conviron is a registered trademark of Controlled Environments Limited. All other trademarks are the property of their respective

owners. Information subject to change without written notice.

March 2015 |253652R06 i

PREFACE

Welcome to the Operator’s Manual for Conviron’s CMP6050 Control System. This Manual

has been developed to assist with the setup and daily operation of the CMP6050. The

Manual is provided to all clients who have purchased a chamber(s) containing the new

CMP6050 control system.

The Manual has been designed to provide sufcient detail for the majority of chamber

congurations, including a structured format that provides step-by-step instructions. Clients will

nd sufcient detail for a typical installation including gures, diagrams, and graphics to operate

the chamber without issue. However, given that many installations are specic to each facility

and that facilities may have unique requirements, additional information or assistance from

Conviron may be required. In such cases, contact information is provided on the following page.

The CMP6050 has a security feature to manage Users' level of access. This feature requires

all Users to be set-up with the appropriate access as determined by the facility manager/

security administrator (up to 3 User ID passwords can be assigned). Once this is completed

(and provided Security is turned on), Users are required to login. This is to ensure that Program

modications are made by authorized personnel only. The Administrator can override all Users

and can access all programming functionality with the exception of features set at the factory.

The CMP6050 offers three password-protected security levels:

• Users (Access Level 1)

• Administrators (Access Level 2)

• Factory (Access Level 3)

Security Access levels associated with various features are identied throughout this manual and

listed in Section 7.0. The CMP6050 is shipped with security features turned Off. This enables

any User to start the chamber and become familiar with the chamber controls without having

to enter a password.

It is recommend that a security Administrator be assigned to administer User

This equipment is only to be used by authorized personnel – that is, personnel who have been

trained on the proper use of the equipment and who have read this manual.

The manual incorporates CMP6050 software version 4.06.

March 2015 |253652R06 iii

SERVICE AND TECHNICAL SUPPORT

Conviron welcomes the opportunity to provide assistance and to answer any technical questions

related to the start-up, use and general technical support and troubleshooting of the CMP6050

control system. Before contacting Conviron, please check the following:

• Read this Operator’s Manual in its entirety for information about the feature(s) with

which you are experiencing trouble.

• If you are having a problem using your CMP6050, pay particular attention to

the relevant section and the pertinent information in this manual, and use the

information to diagnose and correct the problem. If the problem persists and/or

you require additional assistance, please collect the following information prior

to contacting Conviron:

• The serial number of the chamber which is located on the rating plate

on the side of the chamber and at the icon.

• The software version number of the CMP6050. Instructions for

obtaining the CMP6050 software version number are provided in

Section 4.0 Main Status Screen under the Information Icon.

• A description of the problem.

• A description of what you were doing before the problem occurred.

Head ofﬁce

Technical Services

Conviron

590 Berry St.

Winnipeg, Manitoba,

Canada R3H 0R9

Conviron Technical Services

North America Europe

Toll free +1.800.363.6451 +44.(0).800.032.6422

Telephone +1.204.786.6451 +44.(0).1638.781.731

Fax +1.204.786.7736 +44.1638.741.112

Email [email protected] service@conviron.eu

March 2015 |253652R06 v

TABLE OF CONTENTS

1.0 PRECAUTIONS .............................................................................................1-1

2.0 INTRODUCTION TO THE CMP6050 CONTROL SYSTEM...........................2-1

2.1 An Overview of the CMP6050................................................................................................. 2-1

2.1.1 Controller........................................................................................................... 2-1

2.1.2 Display ............................................................................................................... 2-2

2.1.3 Software............................................................................................................. 2-2

2.2 General Specications .............................................................................................................2-3

2.3 Local Control Interface - Programming and Scheduling ....................................................2-3

2.4 Data Logging and Management............................................................................................2-3

2.4.1 Local Data.......................................................................................................... 2-3

2.4.2 Remote Data ..................................................................................................... 2-4

2.5 Alarms.........................................................................................................................................2-4

2.6 Security.......................................................................................................................................2-4

2.7 Start-up Delay ........................................................................................................................... 2-4

2.8 Communications.......................................................................................................................2-5

2.9 Auxiliary Contacts .....................................................................................................................2-5

2.10 Central Alarm Contact .............................................................................................................2-5

2.11 Optional Accessories ............................................................................................................... 2-5

2.12 Process Control Modes: BASIC and VAR .............................................................................2-6

2.12.1 STEP Transition ................................................................................................. 2-7

2.12.2 Global Ramp Transition (gRAMP):................................................................... 2-8

2.12.3 Variable Ramp Transition (vRAMP):................................................................. 2-9

2.12.4 Disable............................................................................................................. 2-10

3.0 INITIAL START-UP AND NAVIGATION OVERVIEW .....................................3-1

3.1 Turning the Display On ............................................................................................................ 3-1

3.2 Setting the Time and Date...................................................................................................... 3-1

3.3 Other Initial Start-Up Parameters ...........................................................................................3-4

3.4 Navigation Overview................................................................................................................3-4

3.4.1 LED Indicator Lights ......................................................................................... 3-4

3.4.2 LCD Touch-Screen............................................................................................ 3-4

3.4.3 Interactive Keys ................................................................................................. 3-5

March 2015 |253652R06

TABLE OF CONTENTS

3.5 Battery ........................................................................................................................................3-5

3.6 Component Stability ................................................................................................................3-5

4.0 MAIN STATUS SCREEN ................................................................................4-1

4.1 Information Icon........................................................................................................................ 4-2

4.2 Chamber Status/Alarm Status ................................................................................................4-3

4.3 Chamber Selector Icon ............................................................................................................4-3

4.4 Main Menu Bar..........................................................................................................................4-4

4.5 Bottom Menu Bar ..................................................................................................................... 4-5

4.6 Controlled Parameters.............................................................................................................4-6

5.0 PROGRAM SCREEN .....................................................................................5-1

5.1 Program Screen Icons and Locations..................................................................................... 5-1

5.2 Program Screen Main Menu ...................................................................................................5-2

5.3 Accessing the Program Screen...............................................................................................5-2

5.3.1 Create Program................................................................................................. 5-3

5.3.2 Edit Program ..................................................................................................... 5-6

5.3.3 Delete Program................................................................................................. 5-7

5.4 Schedule Screen .......................................................................................................................5-8

5.4.1 Edit Schedule .................................................................................................... 5-8

5.4.2 Start/Stop ........................................................................................................ 5-10

5.4.3 Clear Schedule................................................................................................ 5-11

5.4.4 Preferences...................................................................................................... 5-12

5.4.4.1 Setting the Process Transition Mode – RAMP vs. STEP..................... 5-12

5.4.4.2 Fan Speed Control and Exhaust Damper Control ............................. 5-13

5.5 Understanding Program Transitions ....................................................................................5-15

5.6 When Ramping Across Midnight is Necessary...................................................................5-16

5.6.1 gRAMP............................................................................................................. 5-16

5.6.2 vRAMP ............................................................................................................. 5-17

March 2015 |253652R06 vii

TABLE OF CONTENTS

6.0 ALARM SCREEN ...........................................................................................6-1

6.1 Alarm Screen Icons................................................................................................................... 6-1

6.2 Alarm Overview......................................................................................................................... 6-1

6.3 RAMP and STEP Mode............................................................................................................ 6-2

6.3.1 RAMP Mode Temperature Tracking Alarms .................................................. 6-2

6.3.2 STEP Mode - Limit Alarms ............................................................................... 6-3

6.3.3 RAMP and STEP Mode - Alarms and Shutdown............................................ 6-3

6.4 Setting Alarms........................................................................................................................... 6-4

6.4.1 When in RAMP Mode (gRAMP or vRAMP) ..................................................... 6-4

6.4.2 When in STEP Mode......................................................................................... 6-5

6.5 Alarm Status Indicators ............................................................................................................6-6

6.6 Alarm Corrective Action ..........................................................................................................6-7

6.7 Alarm Types ............................................................................................................................... 6-8

6.8 Alarm History............................................................................................................................. 6-9

6.9 Clear Alarms ............................................................................................................................6-10

7.0 SECURITY SCREEN.......................................................................................7-1

7.1 Security Overview .....................................................................................................................7-1

7.2 CMP6050 Level Access ............................................................................................................7-2

7.3 Security Screen Icons and Locations......................................................................................7-3

7.4 Edit User Screen - Change Password..................................................................................... 7-3

7.5 Login Security Screen...............................................................................................................7-5

7.6 Logout Security Screen............................................................................................................ 7-6

8.0 OPTION SCREEN .........................................................................................8-1

8.1 Option Screen - Layout............................................................................................................ 8-1

8.2 Input Offset (Sensor Calibration) ............................................................................................8-1

8.3 (Chamber) Start-up Delay........................................................................................................ 8-2

8.4 Time/Date..................................................................................................................................8-3

8.5 Setup ..........................................................................................................................................8-4

8.6 Security On/Off .........................................................................................................................8-4

March 2015 |253652R06

viii

9.0 TREND SCREEN ...........................................................................................9-1

9.1 Trend Screen – Key Area Layout.............................................................................................9-2

9.1.1 Pan Mode Screen Fields .................................................................................. 9-3

9.2 How to Pan on the Trend Screen............................................................................................9-4

9.3 How to Zoom on the Trend Screen........................................................................................9-4

9.3.1 Zoom Mode Screen Fields............................................................................... 9-4

9.4 Logged Data – Network .......................................................................................................... 9-5

9.4.1 Setting the IP address at the PC (for Windows 7 only) .................................. 9-6

9.4.2 Selecting an IP for the Controller .................................................................... 9-8

9.4.3 Setting the IP address at the Controller ......................................................... 9-8

9.4.4 Downloading logged data via FTP (for Windows 7 only) ............................ 9-10

10.0 SERVICE SCREEN .......................................................................................10-1

10.1 Service Screen Icons...............................................................................................................10-2

10.2 I/O Status .................................................................................................................................10-2

10.3 Scalable Options:....................................................................................................................10-5

GLOSSARY .............................................................................................................. A

March 2015 |253652R06 1-1

1.0 PRECAUTIONS

The following symbols are used throughout this manual to draw your attention to important warnings,

guidelines and product information. Please take note of their respective meanings.

Hazard Warning Important Information

Dangerous Electrical Current Please Note

Hot Surface Grounding Mark

Slippery Surface Caution, Moving Parts

Please note the following Hazard warnings before operating this equipment:

• This equipment is only to be operated and maintained by authorized personnel - that is,

personnel who have been trained on the proper operation and/or maintenance of the

equipment and who have read this manual.

• If in doubt about safe operation and/or maintenance of the equipment, contact the

responsible party immediately.

• Prior to operating, users should conduct a visual inspection of the equipment and surrounding

area by walking around the unit and checking both inside and outside to ensure no debris or

obstacles are present that could pose a safety hazard. If operators see a potential hazard (e.g.

water accumulating on the oor which could be slippery, an obstruction that would prevent

the door from opening/closing properly) they should take appropriate steps such as alerting

service personnel.

• Before starting, the operator should ensure that all electrical boxes are in the closed

position and that no one is present in the chamber – either servicing or working

within/on the unit.

• Ensure that no one is using or could activate the room remotely during operation or

maintenance activities.

• Avoid water coming in contact with the electrical components, as it presents a risk of

water damage to both high and low voltage electrical components. If you have any

doubt of safe watering practices, contact Conviron.

• When a Schedule is not running, Alarms are disabled! No one other than a single,

designated on-site service technician should be operating the chamber. Altering

output parameters to troubleshoot a chamber, while others are handling mechanical or

electrical systems within the chamber, COULD BE HAZARDOUS AND MAY RESULT IN

PERSONAL INJURY. As such, manipulation of output parameters must be performed

with either a qualied service technician present or via phone support with Conviron’s

Technical Services group.

March 2015 |253652R06

1-2

CHAPTER 1 | PRECAUTIONS

• Qualied trades-people such as electricians, plumbers, refrigeration mechanics, etc.

should perform all work as required by local codes and regulations.

• Central Management™ (CM) is an optional feature. If CM is being used it becomes

inextricably linked to the use of the Controller and therefore, both the Central

Management manual and the Controller Operators Manual must be read and

understood in their entirety prior to operation.

• Working with high voltage will be required when installing this equipment. Do NOT

attempt this work unless you have the appropriate knowledge and experience. Take

appropriate safety precautions and ensure that the building power supply to the

chamber is off prior to installation.

• The main terminal in the control panel has live voltage unless the external breaker is

OFF. Use extreme caution when working in the control panel to prevent injury.

• Water that could come in contact with the electrical components presents a high

voltage hazard. Avoid these conditions. If you have any doubt of safe watering

practices, contact Conviron.

• Controller may come equipped with an optional Uninterrupted Power Supply (UPS)

such that power will remain live for a period of time even if the power supply is turned

OFF. Use extreme caution when working on the control panel to prevent injury. If you

have any doubts as to whether your unit comes equipped with a UPS, contact Conviron.

• Inside the control panel is an independent temperature shut-off device called the

ir33. This ir33 acts as a secondary fail-safe protector that shuts off the chamber if its

temperature limits are exceeded. The ir33 is set by Conviron and is factory protected

(requires Access Level 3). The factory default setting for the ir33 temperature limit is

ten degrees beyond the chamber operating range. The standard operating range of a

chamber is +4˚C to +45˚C while the standard ir33 shut down settings are -6˚C to +55˚C

depending on the size of the chamber, size of the compressor and other factors. Always

verify, when changing the (Alarm) Temperature within the 6050 setup, that the limits

are still within the minimum and maximum operating limits for the Chamber. This will

ensure that the ir33 only triggers in the event that the actual temperature exceeds the

Chamber's minimum or maximum temperature limit by 10 degrees. It will also ensure

that the ir33 does not trigger before a high or low temperature tracking alarm. The ir33

is located inside the control panel where there is live high voltage. Contact Conviron

Client Services for more information or help if necessary.

• Surfaces and lighting may become hot during operation. Always take appropriate

precautions and do not operate if users will remain inside the chamber for more

than a few minutes unless adequate shielding or other safety precautions are taken.

NOTE: HID lamps can cause serious skin burn and eye inammation from short-wave

ultraviolet radiation if the lamp envelope is punctured or broken.

• Operators should note that water may accumulate on the oor which could be slippery

and pose a safety hazard. Always ensure oors remain dry and wear non-slip footwear.

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