Deif PPU 300 Manuale utente
OPERATOR'S MANUAL
Paralleling and Protection Unit
PPU 300
DEIF A/S · Frisenborgvej 33 · DK-7800 Skive
Tel.: +45 9614 9614 · Fax: +45 9614 9615
[email protected] · www.deif.com Document no.: 4189341099G
1. Introduction
1.1 About the Operator's manual.............................................................................................................................................................................................. 6
1.1.1 Intended users of the Operator's manual.................................................................................................................................................................6
1.1.2 Software versions...............................................................................................................................................................................................................6
1.1.3 Technical support............................................................................................................................................................................................................... 6
1.2 Warnings and safety.................................................................................................................................................................................................................6
1.2.1 Safety during installation and operation................................................................................................................................................................... 6
1.2.2 Remote-controlled starts.................................................................................................................................................................................................7
1.2.3 Switchboard control...........................................................................................................................................................................................................7
1.2.4 Do not manually override active alarm actions......................................................................................................................................................7
1.3 Legal information.......................................................................................................................................................................................................................7
1.3.1 Third party equipment...................................................................................................................................................................................................... 7
1.3.2 Open source software...................................................................................................................................................................................................... 7
1.3.3 Disclaimer..............................................................................................................................................................................................................................7
1.3.4 Copyright................................................................................................................................................................................................................................8
2. Overview of the controller
2.1 Overview......................................................................................................................................................................................................................................... 9
2.1.1 Operating the PPU 300................................................................................................................................................................................................... 9
2.2 Operator messages...................................................................................................................................................................................................................9
2.2.1 Controller status texts.......................................................................................................................................................................................................9
2.2.2 Operator information messages................................................................................................................................................................................ 11
3. Controller equipment
3.1 Display unit.................................................................................................................................................................................................................................15
3.1.1 Display unit DU 300 layout.......................................................................................................................................................................................... 15
3.1.2 Display unit DU 300 options........................................................................................................................................................................................15
3.1.3 Display unit LEDs and push-buttons....................................................................................................................................................................... 17
3.1.4 Display unit option LEDs and push-buttons......................................................................................................................................................... 19
4. Operating the controller
4.1 Introduction................................................................................................................................................................................................................................ 21
4.1.1 About the operator actions.......................................................................................................................................................................................... 21
4.2 Basic actions............................................................................................................................................................................................................................. 21
4.2.1 Changing modes..............................................................................................................................................................................................................21
4.2.2 Starting the engine..........................................................................................................................................................................................................22
4.2.3 Stopping the engine........................................................................................................................................................................................................22
4.2.4 Closing the generator breaker....................................................................................................................................................................................23
4.2.5 Opening the generator breaker................................................................................................................................................................................. 23
5. Using the display unit
5.1 Introduction................................................................................................................................................................................................................................ 24
5.1.1 About the display unit.....................................................................................................................................................................................................24
5.1.2 About the status bar....................................................................................................................................................................................................... 24
6. Log on
6.1 Permissions................................................................................................................................................................................................................................26
6.1.1 About permissions...........................................................................................................................................................................................................26
6.2 Log on............................................................................................................................................................................................................................................26
6.2.1 Log on to controller......................................................................................................................................................................................................... 26
6.3 Log off............................................................................................................................................................................................................................................27
OPERATOR'S MANUAL 4189341099G UK Page 2 of 130
6.3.1 Log off from controller....................................................................................................................................................................................................27
6.4 Language..................................................................................................................................................................................................................................... 28
6.4.1 Introduction.........................................................................................................................................................................................................................28
6.4.2 Language restrictions.....................................................................................................................................................................................................28
6.4.3 Change language............................................................................................................................................................................................................ 28
7. Configure
7.1 Date and time.............................................................................................................................................................................................................................30
7.1.1 View or configure date and time................................................................................................................................................................................30
7.2 View design.................................................................................................................................................................................................................................33
7.2.1 View or configure View Design.................................................................................................................................................................................. 33
7.3 Pair.................................................................................................................................................................................................................................................. 38
7.3.1 Introduction.........................................................................................................................................................................................................................38
7.3.2 View or configure pair.................................................................................................................................................................................................... 38
7.3.3 Refresh the controller list..............................................................................................................................................................................................40
7.4 Counters.......................................................................................................................................................................................................................................40
7.4.1 View or configure counters.......................................................................................................................................................................................... 40
7.5 Parameters..................................................................................................................................................................................................................................43
7.5.1 View or configure parameters.................................................................................................................................................................................... 43
7.5.2 View or configure a curve.............................................................................................................................................................................................44
7.6 Input/output................................................................................................................................................................................................................................ 48
7.6.1 Configure Input/output...................................................................................................................................................................................................48
7.6.2 Function(s)..........................................................................................................................................................................................................................48
7.6.3 Selecting a hardware module.....................................................................................................................................................................................49
7.6.4 View or configure hardware module I/O terminals.............................................................................................................................................49
7.6.5 I/O terminal settings........................................................................................................................................................................................................50
7.7 Digital input (DI)....................................................................................................................................................................................................................... 51
7.7.1 Configure I/O name........................................................................................................................................................................................................ 51
7.7.2 Configure function(s)......................................................................................................................................................................................................52
7.7.3 Configure alarm(s).......................................................................................................................................................................................................... 54
7.8 Digital output (DO)..................................................................................................................................................................................................................57
7.8.1 Configure I/O name........................................................................................................................................................................................................ 57
7.8.2 View or configure I/O relay.......................................................................................................................................................................................... 57
7.8.3 Configure function(s)......................................................................................................................................................................................................58
7.8.4 Configure alarm(s).......................................................................................................................................................................................................... 61
7.9 Analogue input (AI).................................................................................................................................................................................................................62
7.9.1 Introduction to analogue inputs................................................................................................................................................................................. 62
7.9.2 Configure Analogue input (AI)....................................................................................................................................................................................62
7.9.3 Configure I/O name........................................................................................................................................................................................................ 63
7.9.4 Configure function(s)......................................................................................................................................................................................................63
7.9.5 Configure alarm(s).......................................................................................................................................................................................................... 66
7.9.6 View or configure sensor..............................................................................................................................................................................................68
7.10 Analogue output (AO) / Pulse width modulation (PWM)................................................................................................................................. 79
7.10.1 Configure Analogue output (AO)............................................................................................................................................................................ 79
7.10.2 Configure I/O name......................................................................................................................................................................................................79
7.10.3 Configure function(s)................................................................................................................................................................................................... 80
7.10.4 View or configure analogue output (AO) or pulse width modulation (PWM)........................................................................................81
OPERATOR'S MANUAL 4189341099G UK Page 3 of 130
8. Alarms
8.1 Introduction................................................................................................................................................................................................................................ 93
8.1.1 Alarm indication................................................................................................................................................................................................................93
8.1.2 About the alarm list......................................................................................................................................................................................................... 94
8.1.3 Alarm symbols.................................................................................................................................................................................................................. 94
8.1.4 Operator actions...............................................................................................................................................................................................................96
8.1.5 Alarm notification............................................................................................................................................................................................................. 96
8.2 Operator actions...................................................................................................................................................................................................................... 97
8.2.1 View alarms........................................................................................................................................................................................................................97
8.2.2 Acknowledge alarm(s)...................................................................................................................................................................................................97
8.2.3 Silence horn.......................................................................................................................................................................................................................97
8.2.4 Reset latched alarm(s).................................................................................................................................................................................................. 98
8.2.5 Shelve alarm(s)................................................................................................................................................................................................................ 98
8.2.6 Out of service alarm(s)..................................................................................................................................................................................................99
9. Live data
9.1 Introduction..............................................................................................................................................................................................................................100
9.1.1 Live data........................................................................................................................................................................................................................... 100
9.2 Live data.....................................................................................................................................................................................................................................100
9.2.1 View the Live data........................................................................................................................................................................................................ 100
9.2.2 Live data counters........................................................................................................................................................................................................ 101
9.2.3 Live data views...............................................................................................................................................................................................................102
10. Tools
10.1 Restore.....................................................................................................................................................................................................................................105
10.1.1 About Restore..............................................................................................................................................................................................................105
10.1.2 Restore controller....................................................................................................................................................................................................... 105
10.1.3 Delete backups............................................................................................................................................................................................................106
10.2 Backup..................................................................................................................................................................................................................................... 107
10.2.1 About Backup...............................................................................................................................................................................................................107
10.2.2 Create backups........................................................................................................................................................................................................... 107
10.3 Regulator status..................................................................................................................................................................................................................108
10.3.1 About Regulator status.............................................................................................................................................................................................108
10.3.2 View Regulator status screens............................................................................................................................................................................. 108
10.4 Units.......................................................................................................................................................................................................................................... 109
10.4.1 About units.................................................................................................................................................................................................................... 109
10.4.2 View or configure unit settings..............................................................................................................................................................................109
10.5 Communication................................................................................................................................................................................................................... 110
10.5.1 About communication............................................................................................................................................................................................... 110
10.5.2 View or configure controller communication....................................................................................................................................................111
10.5.3 View or configure display unit communication............................................................................................................................................... 113
10.6 Lamp test................................................................................................................................................................................................................................ 114
10.6.1 Lamp test........................................................................................................................................................................................................................114
10.7 Brightness.............................................................................................................................................................................................................................. 114
10.7.1 About brightness menu............................................................................................................................................................................................ 114
10.7.2 View or configure brightness level setting........................................................................................................................................................115
10.7.3 View or configure the brightness time setting.................................................................................................................................................115
10.8 Permissions...........................................................................................................................................................................................................................116
10.8.1 About permissions......................................................................................................................................................................................................116
OPERATOR'S MANUAL 4189341099G UK Page 4 of 130
10.8.2 View groups...................................................................................................................................................................................................................116
10.8.3 View users..................................................................................................................................................................................................................... 117
11. Log
11.1 Introduction............................................................................................................................................................................................................................119
11.1.1 About the log................................................................................................................................................................................................................. 119
11.1.2 Log events......................................................................................................................................................................................................................119
11.2 Log..............................................................................................................................................................................................................................................120
11.2.1 Review log events...................................................................................................................................................................................................... 120
12. Info
12.1 Introduction...........................................................................................................................................................................................................................121
12.1.1 About info.......................................................................................................................................................................................................................121
12.2 About.........................................................................................................................................................................................................................................121
12.2.1 View about.....................................................................................................................................................................................................................121
13. Troubleshooting
13.1 Introduction...........................................................................................................................................................................................................................123
13.1.1 Finding the source of the problem.......................................................................................................................................................................123
13.2 Using SWBD control for troubleshooting.............................................................................................................................................................123
13.2.1 Introduction to SWBD control................................................................................................................................................................................123
13.2.2 Troubleshooting the system under SWBD control....................................................................................................................................... 123
13.3 Troubleshooting alarms..................................................................................................................................................................................................124
13.3.1 Troubleshooting alarms........................................................................................................................................................................................... 124
13.4 Network and communication.......................................................................................................................................................................................124
13.4.1 DEIF network redundancy broken.......................................................................................................................................................................124
13.4.2 DL mode.........................................................................................................................................................................................................................125
14. Maintenance
14.1 PCM3.1 internal battery...................................................................................................................................................................................................126
14.1.1 Changing the battery.................................................................................................................................................................................................126
15. End-of-life
15.1 Disposal of WEEE.............................................................................................................................................................................................................. 128
15.1.1 Disposal of waste electrical and electronic equipment...............................................................................................................................128
16. Glossary
16.1 Symbols...................................................................................................................................................................................................................................129
16.1.1 Symbols for notes.......................................................................................................................................................................................................129
16.1.2 Display unit symbols and push-buttons............................................................................................................................................................ 129
OPERATOR'S MANUAL 4189341099G UK Page 5 of 130
1. Introduction
1.1 About the Operator's manual
1.1.1 Intended users of the Operator's manual
This is the operator's manual for DEIF's Paralleling and Protection Unit, PPU 300. The manual is for the operator who uses the
controller display unit. The manual includes an introduction to the display unit (LEDs, push-buttons and screen), basic operator
tasks, alarms, logs, more advanced operator tasks, and troubleshooting. The information in this manual is simplified and general.
More information
See the Designer's handbook for more detailed information and descriptions..
DANGER!
Read this manual before you operate the system. Failure to do this could result in personal injury and damage to the
equipment.
1.1.2 Software versions
The information in this document corresponds to the following software versions.
Table 1.1 Software versions
Software Details Version
PCM APPL Controller application 1.0.7.x
DU APPL Display unit application 1.0.13.x
PICUS PC software 1.0.12.x
1.1.3 Technical support
You can read about service and support options on the DEIF website, www.deif.com. You can also find contact details on the DEIF
website.
You have the following options if you need technical support:
• Help: The display unit includes context-sensitive help.
• Technical documentation: Download all the product technical documentation from the DEIF website: www.deif.com/
documentation
• Training: DEIF regularly offers training courses at the DEIF offices worldwide.
• Support: DEIF offers 24-hour support. See www.deif.com for contact details. There may be a DEIF subsidiary located near you.
You can also e-mail [email protected].
• Service: DEIF engineers can help with design, commissioning, operating and optimisation.
1.2 Warnings and safety
1.2.1 Safety during installation and operation
Installing and operating the equipment may require work with dangerous currents and voltages. The installation must only be carried
out by authorised personnel who understand the risks involved in working with electrical equipment.
DANGER!
Hazardous live currents and voltages. Do not touch any terminals, especially the AC measurement inputs and the relay
terminals. Touching the terminals could lead to injury or death.
OPERATOR'S MANUAL 4189341099G UK Page 6 of 130
1.2.2 Remote-controlled starts
The gensets can be started by remote signals (for example, by sending a Modbus signal, or using PICUS). To avoid personal injury,
the genset design, the layout, and maintenance procedures must take this into account.
1.2.3 Switchboard control
Under Switchboard control, the operator controls and operates the equipment from the switchboard. When Switchboard control is
activated:
• The controller trips the breaker and/or shuts down the engine, if an alarm situation arises that requires a trip and/or shutdown.
• The controller DOES NOT accept operator commands.
• The controller cannot and DOES NOT prevent any manual operator actions.
The switchboard design must therefore ensure that the system is sufficiently protected when the controller is under Switchboard
control.
1.2.4 Do not manually override active alarm actions
DANGER!
Do not use switchboard or manual control to override the alarm action of an active alarm.
An alarm may be active because it is latched, or because the alarm condition is still present. If the alarm action is manually
overridden, a latched alarm does not do its alarm action again. In this situation, the latched alarm does not provide protection.
Latched Over-current alarm example
The controller trips a breaker because of over-current. The operator then manually (that is, not using the controller) closes
the breaker while the Over-current alarm is still latched.
If another over-current situation arises, the controller does not trip the breaker again. The controller regards the original
Over-current latched alarm as still active, and it does not provide protection.
1.3 Legal information
1.3.1 Third party equipment
DEIF takes no responsibility for the installation or operation of any third party equipment, including the genset. Contact the genset
company if you have any doubt about how to install or operate the genset.
1.3.2 Open source software
This product contains open source software licensed under, for example, the GNU General Public License (GNU GPL) and GNU
Lesser General Public License (GNU LGPL). The source code for this software can be obtained by contacting DEIF at
[email protected]. DEIF reserves the right to charge for the cost of the service.
1.3.3 Disclaimer
DEIF A/S reserves the right to change any of the contents of this document without prior notice.
The English version of this document always contains the most recent and up-to-date information about the product. DEIF does not
take responsibility for the accuracy of translations, and translations might not be updated at the same time as the English document.
If there is a discrepancy, the English version prevails.
OPERATOR'S MANUAL 4189341099G UK Page 7 of 130
1.3.4 Copyright
© Copyright DEIF A/S 2020. All rights reserved.
OPERATOR'S MANUAL 4189341099G UK Page 8 of 130
2. Overview of the controller
2.1 Overview
2.1.1 Operating the PPU 300
The PPU 300 controllers ensure that the system is protected for typical marine applications.
Only qualified people may install and commission the controllers. After the controllers are installed and commissioned, they are easy
to operate.
Push-buttons and LEDs
The operator can use the display unit push-buttons to operate the system. This includes changing modes, selecting actions to start
pre-programmed sequences, and silencing alarms. The push-buttons to start or stop the genset, or close or open the breaker(s), are
only active in LOCAL mode.
The operator can look at the display unit LEDs to see the operating status of the genset, breaker, and busbar.
Switchboard control
Each controller can be put under switchboard control. The operator then manually controls the genset speed and opens and closes
the breaker. Switchboard control is useful for troubleshooting. It can also be useful in extreme circumstances if the operator needs to
override the control system. Under switchboard control, all the controller functions are disabled. However, the controller protections
are still active. The controller monitors the operation, and if an alarm condition arises, the controller activates the alarm action.
Display unit screen*
The operator can monitor system operation on the display unit screen. The operator can also use the soft key buttons and the
display unit screen to log into the controller. The operator can then see the alarm lists and logs, and acknowledge and unlatch
alarms. The operator can also see and/or change the controller configuration.
PICUS*
PICUS - Power In Control Utility Software
PICUS is the PC programming and monitoring tool, available from DEIF free of charge. The operator can connect a computer with
PICUS to the controller by using a direct connection. The operator can log into the controller. The operator can then use PICUS to
monitor operation, send commands that correspond to the push-button actions, manage alarms, and see or change the controller
configuration.
INFO
See the PICUS manual for more information about how to monitor and change the controller configuration.
* Both the display unit and PICUS are controlled by user level permissions which grant or restrict access to features of the controller.
Some features or functions may not be accessible to an operator depending on the design of the controller permissions.
2.2 Operator messages
2.2.1 Controller status texts
The controller status texts are shown on the display unit screen status bar.
OPERATOR'S MANUAL 4189341099G UK Page 9 of 130
Table 2.1 Controller types
Icon Notes
GENSET controller
SHAFT generator controller
SHORE connection controller
BUS TIE breaker controller
Status text* Description
- Cannot read controller status. For example, slow
communication or a loss of communication. ● ● ● ●
Alarm testing Enable alarm test parameter is enabled. ● ● ● ●
BTB in operation The bus tie breaker is closed. ●
Cooldown - # s The remaining time (in seconds) for the genset cooldown. ●
Crank off The crank is turned off if there is no running detection of the
genset during start. ●
Crank on The crank is activated in order to start the genset. ●
De-loading GB ... The controller is de-loading the generator breaker. ●
De-loading SCB ... The controller is broadcasting a set point for de-loading the
breaker. ●
De-loading SGB ... The controller is broadcasting a set point for de-loading the
breaker. ●
Dividing section ... The controller is broadcasting set points for de-loading the
breaker. ●
Engine stopping ... The genset is being stopped. ●
Fixed power The genset is running and is being regulated to a fixed power. ●
Fixed frequency The genset is running and is being regulated using fixed
frequency regulation. ●
Frequency droop The genset is running and is being regulated using frequency
droop regulation. ●
Frequency too high The frequency is too high and should be adjusted to a lower
value. ● ● ● ●
Frequency too low The frequency is too low and should be adjusted to a higher
value. ● ● ● ●
Load sharing The gensets that are connected to the busbar are sharing the
load symmetrically with each other. ●
Not ready for operation
The controller is not under switchboard control, but it is not
ready for operation. For gensets "Start enable" might not
activated, or there are alarms (latched or unacknowledged)
blocking the ready status.
● ● ● ●
OPERATOR'S MANUAL 4189341099G UK Page 10 of 130
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