Dickey-John IntelliAg MVT Manuale utente

OPERATOR’S MANUAL

IntelliAg MVT

11001-1643A-201411

Safety Notices ..................................................................................................... 1

Disclaimer ......................................................................................................................... 1

System Components .......................................................................................... 3

Virtual Terminal (VT) ......................................................................................................... 3

Planter Control Module (PCM) .......................................................................................... 4

Working Set Member (WSMB) Module (Optional) ............................................................ 5

CAN Terminators .............................................................................................................. 5

Terminal Mounting Kit ....................................................................................................... 5

Component Installation ...................................................................................... 9

Planter Control Module (PCM) .......................................................................................... 9

Working Set Member (WSMB) Module ........................................................................... 10

Connecting Cab/Terminal Harnessing ............................................................................ 13

Connecting Implement Harnessing ................................................................................. 13

Cab Harnessing Diagram ................................................................................................ 14

Implement Harnessing Diagrams .................................................................................... 15

Sensor Installation .......................................................................................................... 17

Seed Sensors ................................................................................................................................. 17

Hopper Level Sensors .................................................................................................................... 18

RPM Sensors ................................................................................................................................. 18

Air Pressure Sensors ..................................................................................................................... 18

Virtual Terminal Features ................................................................................. 19

Power On/Off .................................................................................................................. 19

4” Display User Interface ................................................................................................ 19

Hard Keys .......................................................................................................................20

Screen Navigation ........................................................................................................... 20

7” Display User Interface ................................................................................................ 24

Virtual Terminal Setup ...................................................................................... 25

Brightness Contrast ........................................................................................................................ 26

Alarm Volume ................................................................................................................................. 26

Language ....................................................................................................................................... 26

Unit Measurement .......................................................................................................................... 27

Date/Time ....................................................................................................................................... 28

Isobus ............................................................................................................................................. 29

Information ..................................................................................................................................... 29

Virtual Terminal System Modes ....................................................................... 31

Operate Mode ................................................................................................................. 31

Operate Mode Buttons .................................................................................................... 31

Setup (Top Menu) Mode ................................................................................................. 33

Setup Mode Buttons ....................................................................................................... 33

User Levels ........................................................................................................ 35

User Level 1 Operator (Basic View) ................................................................................ 35

User Level 2 (OEM/Dealer) ............................................................................................. 37

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OPERATOR’S MANUAL

IntelliAg MVT

11001-1643A-201411

II /

Material Setup ................................................................................................... 39

Creating a Materials List ................................................................................................. 39

Define Material Parameters ............................................................................................ 40

Type ................................................................................................................................................ 40

Planter Control Material Type ......................................................................................... 41

Type ................................................................................................................................................ 41

Units ............................................................................................................................................... 41

Preset Method Disabled ................................................................................................................. 41

Preset Method Enabled .................................................................................................................. 42

Target Rate ..................................................................................................................................... 43

Maximum Rate ............................................................................................................................... 43

Minimum Rate ................................................................................................................................ 43

Increase/Decrease% ...................................................................................................................... 43

Seeds Per Rev ............................................................................................................................... 43

Disc High/Low Limits ...................................................................................................................... 43

Material Level Alarm ....................................................................................................................... 44

High/Low Population Alarms .......................................................................................................... 44

On/Off Pattern ................................................................................................................................ 44

Row Fail Rate ................................................................................................................................. 45

Granular Control Material Type ...................................................................................... 45

Type ................................................................................................................................................ 45

Units ............................................................................................................................................... 45

Preset Method Enabled .................................................................................................................. 45

Preset Method Disabled ................................................................................................................. 45

Target Rate ..................................................................................................................................... 45

Maximum Rate ............................................................................................................................... 46

Minimum Rate ................................................................................................................................ 46

Increase/Decrease% ...................................................................................................................... 46

Density ............................................................................................................................................ 46

Spreader Constant ......................................................................................................................... 47

Low/High Shaft RPM ...................................................................................................................... 47

Product Level Alarm ....................................................................................................................... 47

Liquid Flow Material Type ............................................................................................... 47

Type ................................................................................................................................................ 47

Preset Method Enabled .................................................................................................................. 47

Preset Method Disabled ................................................................................................................. 48

Target Rate ..................................................................................................................................... 48

Maximum Rate ............................................................................................................................... 48

Minimum Rate ................................................................................................................................ 48

Increase/Decrease% ...................................................................................................................... 48

Low Flow Limit ................................................................................................................................ 49

High Flow Limit ............................................................................................................................... 49

Material Level Alarm ....................................................................................................................... 49

Control Channel Setup .................................................................................... 51

Define Channel Parameters ........................................................................................... 51

Planter Control Channel ................................................................................................. 52

Material Name ................................................................................................................................ 52

Control Mode .................................................................................................................................. 52

Drive Type ...................................................................................................................................... 52

Drive Frequency ............................................................................................................................. 52

Gear Ratio ...................................................................................................................................... 53

Sensor Constant ............................................................................................................................. 53

Number (#) of Seed Rows .............................................................................................................. 53

Channel Width ................................................................................................................................ 53

Precharge Time .............................................................................................................................. 54

Delay Time ..................................................................................................................................... 54

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OPERATOR’S MANUAL

IntelliAg MVT

11001-1643A-201411

/III

Control Channel Setup continued.....................................................................55

Fill Disk for a Control Channel ........................................................................................ 55

Granular Control Channel ............................................................................................... 56

Type ............................................................................................................................................... 56

Material Name ................................................................................................................................ 56

Control Mode .................................................................................................................................. 56

Manual w/o Feedback...................................................................................................................... 56

Drive Type ...................................................................................................................................... 56

Drive Frequency ............................................................................................................................. 57

Filter ............................................................................................................................................... 57

Sensor Constant ............................................................................................................................ 57

Gear Ratio ...................................................................................................................................... 57

Number of Seed Rows ................................................................................................................... 58

Channel Width ................................................................................................................................ 58

Flush Enable .................................................................................................................................. 58

Precharge Time .............................................................................................................................. 58

Delay Time ..................................................................................................................................... 59

Liquid Flow Channel

Type ............................................................................................................................................... 60

Material Name ................................................................................................................................ 60

Control Mode .................................................................................................................................. 60

Manual w/o Feedback..................................................................................................................... 60

Drive Type ...................................................................................................................................... 60

Drive Frequency.............................................................................................................................. 61

Input Filter ...................................................................................................................................... 61

K Factor .......................................................................................................................................... 61

Valve Locking ................................................................................................................................. 61

Channel Width ................................................................................................................................ 61

Flush Enable .................................................................................................................................. 62

Precharge Time .............................................................................................................................. 62

Delay Time ..................................................................................................................................... 62

Valve Calibration ............................................................................................... 65

Planter Control Calibration .............................................................................................. 65

Granular Control Calibration ........................................................................................... 67

Limit Output .................................................................................................................................... 67

Granular Control Valve Calibration ................................................................................................ 68

Spreader Calibration ...................................................................................................................... 68

Spreader Constants Defined .......................................................................................................... 69

Shaft Turn ...................................................................................................................................... 70

Liquid Flow Calibration .................................................................................................... 71

Limit Output .................................................................................................................................... 71

Perform a Valve Calibration ............................................................................................ 72

K Factor Calibration ....................................................................................................................... 72

Perform a Liquid Flow Catch Test .................................................................................................. 73

System Configuration ....................................................................................... 75

Module Configuration ...................................................................................................... 75

Perform an Auto Configuration ....................................................................................... 76

Module & Sensor Installation Examples ......................................................................... 77

12 Row Installation ......................................................................................................................... 77

24 Row Installation ......................................................................................................................... 78

48 Row Installation ......................................................................................................................... 79

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OPERATOR’S MANUAL

IntelliAg MVT

11001-1643A-201411

IV /

System Configuration continued...................................................................... 80

Seed Row Setup ............................................................................................................. 80

Row Width ...................................................................................................................................... 80

Auto Update Width ......................................................................................................................... 80

Implement Width ............................................................................................................................. 81

On/Off Pattern ................................................................................................................................ 81

Blockage Pattern ............................................................................................................................ 82

Row Monitor Setup ......................................................................................................... 83

Material Name ................................................................................................................................ 83

High/Low Alarm Delay .................................................................................................................... 83

Population Adjust ............................................................................................................................ 84

Population Filter .............................................................................................................................. 84

Row Fail Rate ................................................................................................................................. 84

Row Assignment ............................................................................................................. 85

Adding Number of Rows ................................................................................................................. 85

Accessory Sensors .......................................................................................... 87

Pressure/RPM Assignment ............................................................................................ 87

Pressure Sensor Setup .................................................................................................. 88

High/Low Alarm .............................................................................................................................. 88

High Alarm/Low Alarm Delay .......................................................................................................... 88

Pressure Filter ................................................................................................................................ 89

RPM Sensor Setup ......................................................................................................... 89

High/Low Alarm .............................................................................................................................. 90

High/Low Alarm Delay .................................................................................................................... 90

RPM Constant ................................................................................................................................ 90

RPM Filter ....................................................................................................................................... 90

Disable Control on Low Alarm ........................................................................................................ 90

Hopper Sensor Setup ..................................................................................................... 91

Logic Level ..................................................................................................................................... 92

Alarm Delay .................................................................................................................................... 92

Channel .......................................................................................................................................... 92

Ground Speed Setup ........................................................................................ 93

Source ............................................................................................................................................ 93

GSPD Constant .............................................................................................................................. 94

Shut Off Speed ............................................................................................................................... 94

Minimum Override .......................................................................................................................... 94

Master Switch Timeout ................................................................................................................... 95

Ground Fail Alarm Delay ................................................................................................................ 95

Implement Lift ................................................................................................................................. 95

Speed Calibration ........................................................................................................... 96

Section Control -Manual .................................................................................. 97

# of Outputs to Modules ................................................................................................. 97

Assign Rows to Outputs ................................................................................................. 98

Assign Shutoff Switches ................................................................................................. 99

Boom Assignment-Liquid .............................................................................................. 100

Boom Setup .................................................................................................................................. 100

Boom Width/Section Control ........................................................................................................ 100

Boom Switch Assignment ............................................................................................................. 101

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OPERATOR’S MANUAL

IntelliAg MVT

11001-1643A-201411

Customizing the Work Screen ....................................................................... 103

Clearing Data Item Accumulators ................................................................................. 104

Bar Graph Setup ........................................................................................................... 104

Spacing Quality Bar Graph ........................................................................................... 105

Return System Active Delay ......................................................................................... 105

Data Items and Functions ............................................................................................. 106

System Tests ................................................................................................... 115

Continuous Test ............................................................................................................ 115

Test Ground Speed ...................................................................................................................... 115

Row .............................................................................................................................................. 115

Test Target Population ................................................................................................................. 115

Test Seed Count .......................................................................................................................... 116

5 Rev Test ..................................................................................................................... 116

Test Ground Speed ...................................................................................................................... 117

Row .............................................................................................................................................. 117

Test Target Population ................................................................................................................. 117

Test Seed Count .......................................................................................................................... 117

Remote Test Switch ...................................................................................................... 117

Operation ......................................................................................................... 119

Pre-operating Preparation ............................................................................................. 119

Fill Disk for All Control Channels .................................................................................................. 119

Start .............................................................................................................................. 119

Stop ............................................................................................................................... 120

Operate Screen Symbols .............................................................................................. 121

Using the Precharge Feature ........................................................................................ 122

Monitor Only Feature .................................................................................................... 123

Linking Channels and Rates ......................................................................................... 124

System Accumulators ................................................................................................... 125

Power On Time ............................................................................................................................ 125

System Active Time ..................................................................................................................... 125

System Active Area ...................................................................................................................... 125

Distance ....................................................................................................................................... 126

Diagnostics ................................................................................................................... 127

Import/Export Data .......................................................................................... 129

POM Software Upgrade .................................................................................. 131

Alarms .............................................................................................................. 133

Alarm Log ...................................................................................................................... 133

Alarm Detail .................................................................................................................. 134

Alarm Reset .................................................................................................................. 134

Troubleshooting & Alarm Codes ................................................................... 135

Warranty ............................................................................................................137

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OPERATOR’S MANUAL

IntelliAg MVT

11001-1643A-201411

SAFETY NOTICES

Safety notices are one of the primary ways to call attention to potential

hazards.

This Safety Alert Symbol identifies important safety

messages in this manual. When you see this symbol,

carefully read the message that follows. Be alert to the

possibility of personal injury or death.

Use of the word WARNING indicates a potentially hazardous

situation which, if not avoided, could result in death or serious

injury.

Use of the word CAUTION with the Safety Alert Symbol indicates a

potentially hazardous situation which, if not avoided, may result in

minor or moderate injury.

Use of the word CAUTION without the safety alert symbol

indicates a potentially hazardous situation which, if not avoided,

may result in equipment damage.

DISCLAIMER

DICKEY-john reserves the right to make engineering refinements or

procedural changes that may not be reflected in this manual. Material

included in this manual is for informational purposes and is subject to

change without notice.

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OPERATOR’S MANUAL

IntelliAg MVT

11001-1643A-201411

2 / SAFETY NOTICES

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OPERATOR’S MANUAL

IntelliAg MVT

11001-1643A-201411

SYSTEM COMPONENTS

The DICKEY-john IntelliAg MVT is a 2 channel control system for row crop

planters to control planter, liquid, and granular applications and monitors up

to 84 seed sensors for individual row performance and population. In

addition, the system offers optional manual individual 24-row section

control. The system is capable of monitoring up to 84 rows, ground speed, 3

hopper level, 3 air pressure, 2 RPM sensors, and 1 lift switch.

NOTE: The IntelliAg system is

designed to ISO11783 CAN

communication standards

providing the capability of

communicating with other

manufacturer’s ISO

11783-compatible equipment.

The IntelliAg system includes the following required components:

• Virtual terminal

• Planter Control Module (PCM)

• Two CAN Terminators

• Cab and implement harnessing

Optional components include:

• Working Set Member Modules (WSMB) Up to 5 Working Set Member

Modules (monitors up to a total of 84 rows of seed input)

• Implement Lift

• Clutch/Switch Module and Planter Output Module

• Remote Test Switch (required for Continuous Test and 5 Rev Test)

IntelliAg is compatible with all DICKEY-john sensors.

Terminal Mounts in the cab using:

• RAM Mount

• Terminal Mounting Plate

VIRTUAL TERMINAL (VT)

Two terminal size options are available each with different navigation

methods that is the user interface with the IntelliAg system components to

monitor and control product application.

A virtual terminal with 4.3”color display features a rotary dial and 8 softkeys

to navigate to Operate and Setup screens.

Figure 1

IntelliAg MVT Virtual Terminal 4” Display

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OPERATOR’S MANUAL

IntelliAg MVT

11001-1643A-201411

4 / SYSTEM COMPONENTS

A virtual terminal with 7” color display features a touch screen in lieu of

rotary dial and hard keys for menu navigation.

Figure 2

IntelliAg MVT Virtual Terminal 7” Display

PLANTER CONTROL MODULE (PCM)

Figure 3

Planter Control Module

The Planter Control Module houses the system’s primary interface device.

All system parameters, constants, and memory are stored in the PCM. The

PCM has two channels for planter control. In addition, the PCM can accept

inputs from 8 accessory sensors: 3 hopper level, 3 air pressure, 2 RPM, 1

ground speed, and up to 12 population/blockage sensors. The PCM module

uses a 48-pin connector with a jackscrew to secure the connector to the

module. The PCM is typically mounted on the implement.

6.80”

7.0”

7.45”

3.93”

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OPERATOR’S MANUAL

IntelliAg MVT

11001-1643A-201411

SYSTEM COMPONENTS / 5

WORKING SET MEMBER (WSMB) MODULE

(OPTIONAL)

Figure 4

Working Set Member Module

Each Working Set Member (WSMB) module is an auxiliary to the Planter

Control Module (PCM). Each WSMB can accept up to 18 rows of seed

sensors. The WSMB passes information directly to the PCM. Up to 5

WSMB’s can be installed to monitor up to 84 rows. The flexible design of the

WSMB allows for installation virtually anywhere on the implement.

CAN TERMINATORS

CAN terminators are necessary for proper communication between each

component of the system.

• One terminator is located on the cab harness, approximately 30 inches

from the Virtual Terminal connector.

• One terminator plugs into the implement harness of the last module

connected to the CAN bus.

Figure 5

Can Terminator

TERMINAL MOUNTING KIT

The terminal is secured in the tractor cab by a bracket that is installed in a

location that does not obstruct the view of tractor operation. Terminal

installation is the same for both terminal sizes.

Terminal mounting kit includes:

• Terminal mounting plate

•RAMMount

• Bolts to secure mounting plate to RAM mount

4.63

4.00

5.24

.291

2 holes

4.68 1.37

2.36

0.630

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