Digga TORQUE LOGIC Manuale utente

Installation, Operatingand

Troubleshooting Manuals

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PM-000121-D November 2017

PREFACE

Please read and follow this Operations Manual carefully, before installation and operation of the

Product. Not following the individual points and recommendation in the operations manual can lead

to personnel accident or damaged to the product andequipment.

Operation of the system is only permitted with equipment and spare parts supplied by Digga or listed

in the spare parts and its consumables lists. Using other peripherals or alternative parts may void the

warranty of the product.

The specifications and descriptions in this manual are subject to change without prior notice. Digga

reserves the right to improve the product in order to sustain the highest quality, delivered to our

customers.

Some product improvements may have been in place after this manual was printed. For the updates

and information about the product, please contact Digga or your local Digga Dealer.

PRODUCT INTRODUCTION

TORQUE LOGIC is a revolutionary new torque monitoring and data logging system that can fit any

type of drive head. Where conventional differential hydraulic pressure readings can be 30 - 50% out,

the TORQUE LOGIC monitoring system offers true torque readings that are 99%+ accurate! TORQUE

LOGIC works simply by replacing your current OEM drive head mounting pin(s). There is absolutely

no loss of boom height which can occur with other systems.

TECHNOLOGY

Utilizing strain gages, internal CPU, RAM and other electronics, the TORQUE LOGIC can guarantee

highly accurate, real time torque readings. An inclinometer built into the TORQUE LOGIC ensures that

you maintain a consistent angle of insertion. The TORQUE LOGIC software records important data

such as pile number, final torque, peak torque and elapsed time. This data can be exported to an

Excel spread- sheet and transferred by e-mail or memory stick to your engineer/customer.

SAFETY

Consistent and real time monitoring of torque will prevent over-torque which can often result in pile

failures (piles sheared or buckled). The inclinometer also removes the need (and associated risk) for

personnel to stand beneath the drive head to assist the operator in maintaining a proper insertion

PM-000121-D November 2017

TABLE OF CONTENTS

Preface/Product Introduction.........................................................................................................................................3

Table of Contents .............................................................................................................................................................4

Safety Symbol and Statements .................................................................................................................................... 6

General Safety and Precautions ....................................................................................................................................7

Product Waste Disposal ................................................................................................................................................. 9

Product/Safety Decals...................................................................................................................................................10

Unpacking the Product ................................................................................................................................................. 11

Product General Information.......................................................................................................................................12

INSTALLATION MANUAL

Tools Required for Installation………..….......................................................................................................................14

Torque Logic pin Installation kit.................................................................................................................................. 14

Personal Protective Equipment...................................................................................................................................14

Installation Instructions.................................................................................................................................................15

Pin .........................................................................................................................................................................15

End Cap ................................................................................................................................................................ 19

Cabling.................................................................................................................................................................. 20

Suction Cup.......................................................................................................................................................... 22

8” PR3843 DISPLAY OPERATING MANUAL

Main Screen Functions…………………………………………………………………………………………………………………………….24

Data Logging Preparation ............................................................................................................................................25

Job Creation and Selection................................................................................................................................25

Setting the Data Logger.................................................................................................................................... 27

Setting Target/Optimum Torque/Torque Range Selection.........................................................................28

Enabling Buzzer..................................................................................................................................................29

Pin Orientation/ Smart Pin Info.......................................................................................................................30

Smart Pin Info ata Glance ...............................................................................................................................31

Inclinometer Bull’s EyeResolution Selector.................................................................................................32

Start DataLogging .......................................................................................................................................................33

Start piling and Data Logging ..........................................................................................................................33

Pause pile, Joint and End Pile..........................................................................................................................34

PM-000121-D November 2017

Saving Data to USB stick ..................................................................................................................................35

Screen Brightness/ Time and Date/ Units ...............................................................................................................36

TABLE OF CONTENTS

4.3” PR3820 DISPLAY OPERATING MANUAL

Main Screen Functions………………..…........................................................................................................................40

Data Logging Preparation ..........................................................................................................................................41

Job Creation and Selection..............................................................................................................................41

Setting the Data Logger...................................................................................................................................43

Setting Target/Optimum Torque/Torque Range Selection........................................................................44

Enabling Buzzer.................................................................................................................................................45

Pin Orientation/ Smart Pin Info.......................................................................................................................46

Smart Pin Info ata Glance ...............................................................................................................................47

Inclinometer Bull’s Eye Resolution Selector .................................................................................................48

Start Data Logging........................................................................................................................................................49

Start piling and Data Logging ..........................................................................................................................49

Pause pile, Joint and End Pile..........................................................................................................................50

Saving Data to USBstick ..................................................................................................................................51

Screen Brightness/ Time and Date/ Units..........................................................................................................52-54

7” PR3820 DISPLAY OPERATING MANUAL

Main Screen Functions………………..…...........................................................................................................................56

Connect to Pin / Hub…..…………...........................................................................................................................58

Job Creation and Selection……………………………………………………………………………………………………………...59

Setting Target/Optimum Torque/Torque Range.…………….………………………………………………………...…….61

Pin Orientation/ Smart Pin Info………………………………………............................................................................62

Inclinometer Bull’s Eye Resolution Selector………………………………………………………………………….…………..63

Add a Joint…………………….……………………………………………………………...……………………………………….……….64

Setting Units of Measurement and Language…………..…………………………………………………..…...…………….65

Exporting Piling Jobs…………………………………………………………………………………………………………………….….66

TROUBLESHOOTING/ MAINTENANCE/ GENERALPOLICIES

Troubleshooting Guide…………………………………………………………………………………………………………….……………….71

Preventative Maintenance…………………………………………………………………………………………………………………………..84

Warranty Policies.......................................................................................................................................................... 86

Return Goods Policy ...................................................................................................................................................... 87

Spare Parts ..................................................................................................................................................................... 88

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Link to Smart Phone - Email Report……………………………………………………………………………………………..….67

SAFETY SYMBOLS AND STATEMENTS

DANGER

THIS STATEMENT IS USED WHERE SERIOUS INJURY OR DEATH WILL RESULT IF THE

INSTRUCTIONS ARE NOT FOLLOWED PROPERLY.

WARNING

THIS STATEMENT IS USED WHERE SERIOUS INJURY OR DEATH WILL RESULT IF THE

INSTRUCTIONS ARE NOT FOLLOWED PROPERLY.

CAUTION

THIS STATEMENT IS USED WHERE MINOR INJURY COULD RESULT IF THE IN- STRUCTIONS ARE NOT

FOLLOWED PROPERLY.

THIS STATEMENT REPRESENTS TO CALL YOUR ATTENTION INVOLVING US- ERS SAFETY

AND PRODUCT PERFORMACE REQUIREMENTS. FAILURE TO FOL- LOW THE INSTRUCTIONS

CAN RESULT TO INJURY, DEATH OR PRODUCT PER- FORMANCE DEGRADATION.

PM-000121-D November 2017

GENERAL SAFETYPRECAUTIONS

WARNING

Always wear the proper personal protective equipment for the job

you’re doing.

WARNING

CAUTION

When working on or near heavy equipment, approved hard hat and

steel toe boots are recommended.

Lower the boom of the machine onto solid footing before attempting

to remove the OEM Pin.

Turn off the power and apply the parking brake.

Use your knees not your back when picking up and placing heavy

Torque Logic Pins

Wear approved welding shield when welding stopper into place.

Inspect tools, be sure proper guards are inplace.

WARNING

Safety is the responsibility of the individual. Observe all safety pro-

cedures as outlined by your employer.

PM-000121-D November 2017

GENERAL SAFETYPRECAUTIONS

WARNING

Inspect the product prior use for any defects such as cracks,

chipped, open wirings, deformation, etc.

WARNING

Inspect all parts, be sure all parts are installed properly and in a

safe condition

Follow decal labels on the product and safety signs in the work area.

Emergency preparedness is necessary and be sure to follow all

instructions from the safety officer during evacuation.

Remove all tools and unused parts from equipment before begin-

ning the operations.

PM-000121-D November 2017

PRODUCT WASTEDISPOSAL

Disposal of Product

Do not dispose the smart pins, screens and harnesses in the domestic waste!

Electronics devices and batteries have to be dispose according to the regional direc-

tives on electronic and electrical waste disposal.

In case of further questions, please ask your local waste management authorities.

PM-000121-D November 2017

PRODUCT/SAFETY DECALS

THIS INFORMATION STATED THAT HITTING THE OBJECT BY HAMMER OR A

HARD OBJECT IS NOT ALLOWED

THIS INFORMATION STATED THAT THE INSTALLATION AND OPERATING

MANUALS ARE COMPLETE INSIDE THE BOX.

THIS INFORMATION STATED THAT THE PRODUCT CANNOT BE STORED

OR ORIENTED ON UPSIDE DOWN POSITION. DAMAGE TO PRODUCT

MAY OCCUR.

THIS INFORMATION STATED THAT THE PRODUCT NEEDS TO BE

HANDLED WITH CARE, DROPPING MAY RESULT TO A DAMAGED

PRODUCT

THIS INFORMATION STATED THAT DO NOT LOAD OR TRANSPORT

PACKAGE IF DAMAGED. RISK OF FIRE IF THE BAT- TERY IS DAMAGED.

THESE INFORMATIONS STATED THAT DO NOT EXPOSED TO HEAT/FIRE

AND DO NOT WELD WHEN INSTALLED OR GROUND- ED ON THE BODY OF

THE EQUIPMENT

FRAGILE

WITH CARE

CAUTION!

IFDAMAGED

_BATTERY

DO NOT LOAD OR TRANSPORT

DO NOT

HAMMER!

DOCCUMENTS

ENCLOSED

PM-000121-D November 2017

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