Dixon Bayco Manuale operativo e di manutenzione

090121 Rev 6

Maintenance & Operating

Instructions

For

DIXON

VR4040CS-AL SERIES

VAPOR COUPLER

USA:

Dixon Bayco USA

Chestertown, Maryland

Phone: 410-778-2000

Fax: 410-778-4702

Toll Free: 800-355-1991

E-mail: dixonbayco@dixonvalve.com

dixonbayco.com

Canada:

Dixon Group Canada Limited

Mississauga, Ontario

Phone: 905-673-5999

Fax: 905-673-2454

Toll Free: 866-436-1125

E-mail: isales@dixongroupcanada.com

canada.dixonvalve.com

Mexico:

Dixva, S. de R.L. de C.V.

Monterrey, N.L

Phone: 01-800-00-DIXON (34966)

Fax: 01-81-8354-8197

E-mail: contactenos@dixonvalve.com.mx

dixonvalve.com

Europe:

Dixon Group Europe Ltd

Preston, England

Phone: +44 (0)1772 323529

Fax: +44 (0)1772 314664

E-mail: enquiries@dixoneurope.co.uk

dixoneurope.co.uk

Asia Pacific:

Dixon (Asia Pacific) Pty Ltd

Wingfield, South Australia

Phone: +61 8 8202 6000

Fax: +61 8 8202 6099

E-mail: enquiries@dixonvalve.com.au

australia.dixonvalve.com

For Sales & Service Contact

2 090121 Rev 6

ITEM

DESCRIPTION

PART NO

Qty of Components per Unit

VR4040CS-AL

VR4040CS-ALL

VR4040CS-MNPT

VR4040CS-MNPTL

VR4040CSRK1

VR4040CSRK2

VR4040CSRK3

BODY

341818

341870

CAGE

341819

POPPET

341820

GASKET

112262

SPRING

112263

MACHINE SCREW

112506

BUSHING

390146

O-RING #334

110691

PADDLE ARM

40215SS

CAM ARM PIN

40218SS

BUTTON

391860

391866

POPPET STOP

391868

SCREW

112416

LOCK WASHER

112507

*Use Relevant Repair Kit

Repair kit VR4040CSRK1: Seal repair kit

Repair kit VR4040CSRK2: Cam arm repair kit

Repair kit VR4040CSRK3: Internal parts kit

3 090121 Rev 6

These instructions and recommendations are provided to ensure proper operation and long service

life of Dixon VR4040CS-AL. Parts are identified by the item numbers on the assembly drawing and

parts list.

DIASSEMBLING AND ASSEMBLING INSTRUCTIONS FOR “DIXON”VR4040CS-AL SERIES

VAPOR COUPLERS

1. Hold the cage (2) and undo the machine screws (6) & lock washers (14).

2. Remove the cage (2) and visually inspect the cage (2) and the button (11). If the cage (2) and

the button (11) are worn or damaged, replace with new ones.

Note! The button (11) is tightened onto the probe of the cage (2) through the screw (13) in the

factory.

3. If the gasket (4) needs to be replaced, install the new gasket (4). Make sure that the gasket (4)

sits in the groove properly.

4. Push the poppet (3) into the coupler and hold. Remove the O-Ring (8) from the poppet (3).

Note! After the O-Ring (8) is removed, the poppet stop (12) will hold the poppet (3) in the coupler

body. If the poppet (3) is worn or damaged, remove the coupler from the hose or the mating part.

5. Remove the poppet stop (12) from the hose shank end using a wrench for 1” hex.

4 090121 Rev 6

6. Remove the poppet (3) and the spring (5).

7. Remove the bushing (7) and replace with a new bushing (7) if needed.

8. Install the spring (5) and the poppet (3) from the front end into the body (1). After the poppet (3)

end passes the bushing (7), thread the poppet stop (12) from the coupler back onto the poppet

(3) end and hand tighten the poppet stop (12).

9. Hold the cage (2) and use the wrench for 1” hex to tighten the poppet stop (12).

10.Push the poppet (3) into the coupler and hold. Install the new O-Ring (8) and make sure that

the O-Ring (8) sits in the poppet (3) groove properly.

11.Install the cage (2) to the poppet (3) using the machine screws (6) and lock washers (14).

12.Push the cage (2) into the body (1) to make sure the cage (2) and the poppet (3) can move

smoothly.

DIXON WARRANTY:

For Warranty Information, please refer to the inside back cover of the latest Dixon

Catalogue.

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