Table of contents
1Information about the Manual.............................................................................................................. 6
1.1 Explanation of signs and symbols ..................................................................................................... 6
1.2 Disclaimer.......................................................................................................................................... 6
1.3 Copyright............................................................................................................................................ 6
2Safety...................................................................................................................................................... 7
2.1 Explanation of the safety instructions................................................................................................ 8
2.2 General safety instructions ................................................................................................................ 9
2.3 Repairs............................................................................................................................................. 10
2.4 Intended use.................................................................................................................................... 10
2.5 Improper use.................................................................................................................................... 10
2.6 Safety symbols on the machine....................................................................................................... 11
2.7 Emergency stop............................................................................................................................... 12
2.8 Residual risks................................................................................................................................... 12
3Description........................................................................................................................................... 18
3.1 Front................................................................................................................................................. 18
3.2 Back of the analyzer ........................................................................................................................ 19
4Installation............................................................................................................................................ 21
4.1 Setting up......................................................................................................................................... 22
4.2 Filling the reagent tubes .................................................................................................................. 23
4.3 Establishing the gas supply ............................................................................................................. 23
4.4Connecting the machine to the PC.................................................................................................. 24
4.5 Establishing the power supply......................................................................................................... 24
5Commissioning.................................................................................................................................... 25
6Operation of the analyzer ................................................................................................................... 26
7Technical data...................................................................................................................................... 29
7.1 Technical data for the analyzer........................................................................................................ 29
7.2 Type plate on the analyzer .............................................................................................................. 30
7.3Standards for inorganic materials.................................................................................................... 31
8Troubleshooting on the analyzer....................................................................................................... 32
8.1 Troubleshooting on the analyzer. .................................................................................................... 32
9Cleaning ............................................................................................................................................... 32
10 Maintenance......................................................................................................................................... 33
10.1 Maintenance the analyzer................................................................................................................ 33
10.1.1 Overview of maintenance work for the analyzer...................................................................... 33
10.1.2 Removing the reagent tubes.................................................................................................... 34
10.1.3 Filling reagent tubes ................................................................................................................ 37
10.1.3.1 Filling the reagent tube on the SO3 filter.......................................................................... 38
10.1.3.2 Filling the reagent tube on the inlet gas purification ........................................................ 39
10.1.3.3 Filling the reagent tube on the moisture filter .................................................................. 40
10.1.4 Inserting reagent tubes............................................................................................................ 41
10.1.5 Replacing the dust filter cartridge on the analyzer .................................................................. 43
10.1.6 Filling the reagent tube on the catalyst furnace....................................................................... 44
10.1.7 Cleaning the dust box.............................................................................................................. 47
10.1.7.1 Quick cleaning of the dust box......................................................................................... 48
10.1.7.2 Thorough cleaning of the dust box .................................................................................. 49
10.1.8 Maintenance in the furnace area............................................................................................. 50
10.1.8.1 Replacing the furnace cleaning brush and thermal shield............................................... 50
10.1.8.2 Replacing the combustion tube ....................................................................................... 54
10.1.8.3 Removing the crucible tray .............................................................................................. 56
10.1.9 Replacing the O-rings.............................................................................................................. 57
