Epson RC620 Series Guida all'installazione

RC620

Safety and Installation

Read this manual first

Rev.8 EM121B2281F

.8RC620 Safety and Installation Rev

RC620 Safety and Installation Rev.8 i

C620 Safety and Installation

ev.8

ii RC620 Safety and Installation Rev.8

FOREWORD

Thank you for purchasing our robot products.

This manual contains the information necessary for the correct use of the Operator

Panel.

Please carefully read this manual and other related manuals before installing the

robot system.

Keep this manual handy for easy access at all times.

WARRANTY

The robot system and its optional parts are shipped to our customers only after

being subjected to the strictest quality controls, tests, and inspections to certify its

compliance with our high performance standards.

Product malfunctions resulting from normal handling or operation will be repaired

free of charge during the normal warranty period. (Please ask your Regional Sales

Office for warranty period information.)

However, customers will be charged for repairs in the following cases (even if they

occur during the warranty period):

1. Damage or malfunction caused by improper use which is not described i

the manual, or careless use.

2. Malfunctions caused by customers’ unauthorized disassembly.

3. Damage due to improper adjustments or unauthorized repair attempts.

4. Damage caused by natural disasters such as earthquake, flood, etc.

Warnings, Cautions, Usage:

1. If the robot system associated equipment is used outside of the usage

conditions and product specifications described in the manuals, this

warranty is void.

2. If you do not follow the WARNINGS and CAUTIONS in this manual, we

cannot be responsible for any malfunction or accident, even if the result is

injury or death.

3. We cannot foresee all possible dangers and consequences. Therefore, this

manual cannot warn the user of all possible hazards.

RC620 Safety and Installation Rev.8 iii

TRADEMARKS

Microsoft, Windows, and Windows logo are either registered trademarks or

trademarks of Microsoft Corporation in the United States and/or other countries.

Other brand and product names are trademarks or registered trademarks of the

respective holders.

TRADEMARK NOTATION IN THIS MANUAL

Microsoft® Windows® XP Operating system

Microsoft® Windows® Vista Operating system

Microsoft® Windows® 7 Operating system

Throughout this manual, Windows XP, Windows Vista, and Windows 7 refer to

above respective operating systems. In some cases, Windows refers generically

to Windows XP, Windows Vista, and Windows 7.

NOTICE

No part of this manual may be copied or reproduced without authorization.

The contents of this manual are subject to change without notice.

Please notify us if you should find any errors in this manual or if you have any

comments regarding its contents.

INQUIRIES

Contact the following service center for robot repairs, inspections or adjustments.

If service center information is not indicated below, please contact the supplier

office for your region.

Please prepare the following items before you contact us.

-Your controller model and its serial number

-Your manipulator model and its serial number

-Software and its version in your robot system

-A description of the problem

SERVICE CENTER

iv RC620 Safety and Installation Rev.8

MANUFACTURER & SUPPLIER

Japan & Others SEIKO EPSON CORPORATION

Suwa Minami Plant

Factory Automation Systems Dept.

1010 Fujimi, Fujimi-machi, Suwa-gun, Nagano,

399-0295 JAPAN

TEL : +81-(0)266-61-1802

FAX : +81-(0)266-61-1846

SUPPLIERS

North & South America EPSON AMERICA, INC.

Factory Automation/Robotics

18300 Central Avenue, Carson, CA 90746 USA

TEL : +1-562-290-5900

FAX : +1-562-290-5999

E-MAIL : [email protected]

Europe EPSON DEUTSCHLAND GmbH

Factory Automation Division

Otto-Hahn-Str.4, D-40670 Meerbusch, Germany

TEL : +49-(0)-2159-538-1391

FAX : +49-(0)-2159-538-3170

E-MAIL : [email protected]

China EPSON China Co., Ltd

Factory Automation Division

7F, Jinbao Building No. 89 Jinbao Street

Dongcheng District, Beijing

China, 100005

TEL : +86-(0)-10-8522-1199

FAX : +86-(0)-10-8522-1120

RC620 Safety and Installation Rev.8 v

Taiwan EPSON Taiwan Technology & Trading Ltd.

Factory Automation Division

14F, No.7, Song Ren Road, Taipei 110

Taiwan, ROC

TEL : +886-(0)-2-8786-6688

FAX : +886-(0)-2-8786-6677

Southeast Asia

India

Epson Singapore Pte Ltd.

Factory Automation System

1 HarbourFrontPlace, #03-02

HarbourFront Tower one, Singapore

098633

TEL : +65-(0)-6586-5696

FAX : +65-(0)-6271-3182

Korea EPSON Korea Co, Ltd.

Marketing Team (Robot Business)

11F Milim Tower, 825-22

Yeoksam-dong, Gangnam-gu, Seoul, 135-934

Korea

TEL : +82-(0)-2-3420-6692

FAX : +82-(0)-2-558-4271

For Customers in the European Union

The crossed out wheeled bin label that can be found on your product indicates that this

product and incorporated batteries should not be disposed of via the normal household

waste stream. To prevent possible harm to the environment or human health please

separate this product and its batteries from other waste streams to ensure that it can be

recycled in an environmentally sound manner. For more details on available collection

facilities please contact your local government office or the retailer where you purchased

this product. Use of the chemical symbols Pb, Cd or Hg indicates if these metals are

used in the battery.

This information only applies to customers in the European Union, according to

DIRECTIVE 2006/66/EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL

OF 6 September 2006 on batteries and accumulators and waste batteries and

accumulators and repealing Directive 91/157/EEC and legislation transposing and

implementing it into the various national legal systems.

For other countries, please contact your local government to investigate the possibility of

recycling your product.

The battery removal/replacement procedure is described in the following manuals:

Controller manual / Manipulator manual (Maintenance section)

vi RC620 Safety and Installation Rev.8

RC620 Safety and Installation Rev.8 vii

Before Reading This Manual

Do not connect TP1 to the following Robot Controllers. Connecting to

the following Robot Controllers may result in malfunction of the device

since the pin assignments are different.

RC90 / RC420 / RC520 / SRC5** / SRC-3** / SRC-2**

Be careful of the operating instructions of the TP1 when connecting it to

the Robot

Controller RC180, it is different from the explanation in this manual.

When using the TP1 with the RC180, refer to theRC180 Option Teach

Pendant TP1.

Do not connect the followings to the TP port of RC620. Connecting to

the followings may result in malfunction of the device since the pin

assignments are different.

OPTIONAL DEVICE dummy plug

Operation Pendant OP500

Operator Pendant OP500RC

Operator Panel OP1

Jog Pad JP500

Teaching Pendant TP-3**

Teach Pendant TP2

Concerning the security support for the network connection:

The network connecting function (Ethernet) on our products assumes the

use in the local network such as the factory LAN network. Do not

connect to the external network such as Internet.

In addition, please take security measure such as for the virus from the

network connection by installing the antivirus software.

Security support for the USB memory:

Make sure the USB memory is not infected with virus when connecting

to the Controller.

viii RC620 Safety and Installation Rev.8

TABLE OF CONTENTS

1. Safety 1

1.1 Conventions································································ 1

1.2 Design and Installation Safety ···································· 2

1.3 Operation Safety························································· 3

1.4 Maintenance Safety ·················································· 10

1.5 Emergency Stop ······················································· 13

1.6 Labels ······································································· 13

1.7 Safety Features ························································ 30

2. Installation 33

System Example ······························································· 34

2.1 Outline from Unpacking to Operation of Robot System·· 36

2.2 Unpacking································································· 37

2.3 Transportation··························································· 38

2.4 Manipulator Installation············································· 46

2.5 Controller Installation ················································ 63

2.6 Connecting to EMERGENCY Connector······················ 68

2.7 AC power cable ························································ 79

2.8 Drive Unit Connection··············································· 80

2.9 Drive Unit Configuration············································ 81

2.10 Connecting Manipulator and Controller ·················· 82

2.11 Power-on··································································· 84

3. First Step 86

3.1 Installing EPSON RC+ 5.0 Software························· 86

3.2 Writing your first program·········································· 93

4. Second Step 100

4.1 Connection with External Equipment ······················ 100

4.2 Connection and Display Language of Option TP1··········· 101

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